Low-tack ophthalmic and otorhinolaryngological device materials
An ENT and device technology, applied in the field of acrylic device materials
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Embodiment 1
[0047] Example 1: Synthesis of 4-phenylbutyl methacrylate ("PBMA").
[0048]
[0049] Into a three-necked round-bottomed flask equipped with a Teflon-coated magnetic stirring bar, 120 mL (1.09 mol) of methyl methacrylate (2), 5.35 g (0.015 mol) of tetrabutoxytitanium (Ti( OC 4 h 9 ) 4 ), 60 mL (0.39 mol) of 4-phenyl-1-butanol (1) and 14.6 g (0.073 mol) of 4-benzyloxyphenol (4-BOP). Attach the addition funnel, thermometer and short path distillation head with thermometer and receiving flask to the neck of the flask. The flask was placed in an oil bath and the temperature was raised until distillation started. Methyl methacrylate (2) was placed in the addition funnel and added dropwise at the same rate as the distillation. The reaction mixture was heated for 4 hours, then cooled to room temperature. The crude product was vacuum distilled and 62.8 g (0.29 mol, 74%) of a clear, colorless liquid 4-phenylbutyl methacrylate (3) was isolated.
Embodiment 2
[0050] Embodiment 2: Synthesis of 3-benzyloxypropyl methacrylate.
[0051]
[0052] Into a three-necked round-bottomed flask equipped with a Teflon-coated magnetic stirring bar, 95 mL (0.884 mol) of methyl methacrylate (2), 4.22 g (0.012 mol) of tetrabutoxytitanium (Ti( OC 4 h 9 ) 4 ), 50 mL (0.316 mol) of 3-benzyloxy-1-propanol (1) and 14.6 g (0.073 mol) of 4-benzyloxyphenol (4-BOP). Attach the addition funnel, thermometer and short path distillation head with thermometer and receiving flask to the neck of the flask. The flask was placed in an oil bath and the temperature was raised until distillation started. Methyl methacrylate (2) was placed in the addition funnel and added dropwise at the same rate as the distillation. The reaction mixture was heated for 4 hours, then cooled to room temperature. The crude product was vacuum distilled and 36.5 g (0.156 mol, 49%) of a clear, colorless liquid 3-benzyloxypropyl methacrylate (3) was isolated. Example 3: Preferred Int...
Embodiment 3
[0053] Preferred intraocular lens materials are shown below. All amounts are expressed in % by weight. The formulation may be initiated with a peroxy radical initiator, such as 1% bis(4-tert-butylcyclohexyl) peroxydicarbonate ("PERK 16S").
[0054] Element
[0055]The chemicals are weighed, mixed and filtered together. The resulting formulation solution was flushed with nitrogen and transferred to a glove box with a hypoxic atmosphere. The formulation was then pipetted into degassed polypropylene molds. The assembled mold was then transferred to an oven and cured at 90°C for 1 hour, followed by post-curing at 110°C for 1 hour. After cooling the polymer samples were removed from the mold. The low viscous nature of the sample is evident in this step of preparation. The samples were extracted with acetone and dried under vacuum. Subsequent tack evaluations indicated that the material had low tack relative to a control sample containing no PSMA.
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