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Novel electric cable reinforced core and preparation method thereof

A technology for reinforcing cores and cables, which is applied in the direction of cable/conductor manufacturing, insulated cables, cables, etc. It can solve problems such as longitudinal cracking, composite cable core damage, and reduced mandrel life, so as to reduce arc sag, increase tensile strength, The effect of increasing the safety factor

Inactive Publication Date: 2010-06-16
SHANGHAI ELECTRIC CABLE RES INST
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the fiber composite core cable reinforcement core developed at home and abroad uses a unidirectional fiber reinforced resin system, which makes the transverse compressive strength of the mandrel poor and prone to longitudinal cracking
Moreover, in the process of construction and erection, in order to avoid damage to the composite cable core, the construction fittings must be improved before they can be used, which brings inconvenience in use.
And the mandrel is in direct contact with the conductor and the external environment, and thermal aging in a long-term high-temperature environment will lead to a reduction in the life of the mandrel
[0003] Therefore, it is of great significance to design a cable reinforcement core structure and preparation method with a certain transverse strength under the premise of ensuring the longitudinal strength, and to solve the problems that the composite reinforcement core is prone to longitudinal cracking during transportation, installation, laying, and use.

Method used

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  • Novel electric cable reinforced core and preparation method thereof
  • Novel electric cable reinforced core and preparation method thereof
  • Novel electric cable reinforced core and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] The fiber composite core adopts epoxy resin system, and the inner fiber of the reinforcing core adopts carbon fiber, wherein the strength of carbon fiber is 4900MPa, and the modulus is 230GPa. The outer weaving fiber adopts basalt fiber, and the strength of basalt fiber is 3000MPa and the modulus is 90GPa. The mandrel adopts pultrusion molding method, the mandrel diameter is 9.5mm, the tensile strength of the fiber composite mandrel can reach 2300MPa, the modulus can reach 100GPa, and the mandrel density is 1.7~1.9g / cm 3 .

Embodiment 2

[0028] The fiber composite core adopts epoxy resin system, and the inner fiber of the reinforced core adopts basalt fiber and carbon fiber. The strength of basalt fiber is 3000MPa and the modulus is 90GPa; the strength of carbon fiber is 3300MPa and the modulus is 220GPa. The outer weaving fiber is made of carbon fiber, the strength of carbon fiber is 3300MPa, and the modulus is 220GPa. The mandrel adopts pultrusion-braiding molding method, the fiber gradually transitions from carbon fiber to basalt fiber from the inside to the outside, the outer layer is made of braided basalt fiber, the mandrel diameter is 9.5mm, the tensile strength of the fiber composite mandrel can reach 1900MPa, the modulus Can reach 100GPa, mandrel density is 1.8~2.0g / cm 3 .

Embodiment 3

[0030] The composite core adopts a vinyl resin system, and the inner fiber of the reinforcing core adopts aramid fiber and carbon fiber. The strength of the aramid fiber is 3200MPa and the modulus is 70GPa; the strength of the carbon fiber is 3300MPa and the modulus is 220GPa. The braided fiber of the outer layer of the reinforcing core is aramid fiber, the strength of the aramid fiber is 3200MPa, and the modulus is 70GPa. The mandrel adopts the pultrusion-braiding method, and the fiber gradually transitions from carbon fiber to aramid fiber from the inside to the outside, and then transitions to the braided aramid fiber on the outer layer. The diameter of the overall composite mandrel is 7.8mm, and the fiber composite The tensile strength of the mandrel can reach 1960MPa, the modulus can reach 120GPa, and the mandrel density is 1.5~1.7g / cm 3 .

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Abstract

The invention discloses a novel electric cable reinforced core, which is composed of a fiber reinforced composite material, the fiber reinforced composite material comprises at least a reinforced fiber type which has longitudinal orientation in the resin and is basically continuous and is used as an inner layer composite material core; the fiber reinforced composite material further comprises a braided or twined reinforced protective outer layer around the inner layer composite material core, the reinforced protective outer layer comprises at least a reinforced fiber type which is braided in the resin and is basically continuous. The longitudinal fiber and the braided fiber are composited in the invention, thereby having the advantages that the longitudinal tensile strength, the resist compression strength, the bending resistance and the shearing resistance of the electric cable reinforced core in the longitudinal direction are increased, and the safety factor are increased, and the loss of the mechanical performance caused by defects owning to external abrasion or impact in the transportation process, the laying and installing process and the operation process is avoided.

Description

technical field [0001] The invention relates to the field of materials for power transmission, in particular to a novel cable reinforcement core and a preparation method thereof. Background technique [0002] The current power development can no longer meet the requirements of economic development, and the transmission capacity of transmission lines needs to be continuously increased, which will involve the transformation and erection of power lines. The transformation of lines and the replacement of circuit towers will not only affect the economy and national life, but also The cost is very large and land resources are limited, so the development of large-capacity overhead conductors has become an immediate need. Aiming at the disadvantages of the steel core structure with a reinforced core for traditional overhead wires, such as heavy weight, high thermal expansion coefficient, and low strength, in actual use, it will bring problems such as serious sag, low temperature res...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01B5/10H01B3/30H01B3/48H01B7/18H01B13/00
Inventor 王新营季世泽严波黄一钊党鹏
Owner SHANGHAI ELECTRIC CABLE RES INST
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