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Wind tower flange ring forging part for wind power equipment and manufacture method thereof

A technology of wind power equipment and manufacturing method, which is applied in the field of wind tower flange ring forgings and its preparation, can solve the problems of difficult to meet wind energy, simple and rough heat treatment process, unstable product quality, etc., and achieve the effect of high mechanical strength

Inactive Publication Date: 2010-06-30
ZHANGJIAGANG HAILU ANNULAR FORGINGS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The disadvantages of traditional wind tower flange ring forgings are: due to the large range of material composition and physical and chemical indicators, the forging and heat treatment process is simple and rough, resulting in unstable product quality, and it is still difficult to meet strong wind energy, +40~-40 Under the ambient temperature of ℃, specific requirements such as safe and stable load bearing

Method used

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  • Wind tower flange ring forging part for wind power equipment and manufacture method thereof
  • Wind tower flange ring forging part for wind power equipment and manufacture method thereof

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Embodiment Construction

[0010] The present invention will be further described below in conjunction with specific embodiments. However, the present invention should not be limited to the following examples.

[0011] The weight composition of the various chemical elements contained in the wind tower flange ring forging for wind power equipment is as follows: C: 0.14-0.17%, Si: 0.15-0.35%, Mn: 1.35-0.80%, P: ≤0.020% , S: ≤0.015%, Cr: ≤0.10%, Ti: ≤0.15%, Cu: ≤0.20%, V: 0.05~0.10%, [O]: ≤20ppm, [H]: ≤2.0ppm, the balance is Fe. The above-mentioned wind tower flange ring forging can be obtained by continuous casting billet steel by means of smelting methods such as electric converter, refining outside the furnace, and vacuum degassing.

[0012] The manufacturing method of the wind tower flange ring forging for wind power equipment of the present invention comprises the following process steps:

[0013] 1. Take the billet steel made of the above components—such as the continuous casting round billet ingo...

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Abstract

The invention discloses a wind tower flange ring forging part for wind power equipment which has stable and reliable quality and can meet the use requirement under bad environments. The wind tower flange ring forging part comprises chemical elements with following weight: C is 0.14-0.17%, Si is 0.15-0.35%, Mn is 1.35-0.80%, P is less than and equal to 0.020%, S is less than and equal to 0.015%, Cr is less than and equal to 0.10%, Ti is less than and equal to 0.15%, Cu is less than and equal to 0.20%, V is 0.05-0.10%, (O) is less than and equal to 20ppm, (H) is less than and equal to 2.0ppm, and Fe in balance amount. A manufacture method of the wind tower flange ring forging part comprises the steps of: taking a billet steel which is made by the components as raw material; discharging; forging, sheet stamping and ring rolling; heat treating; and metal working to obtain the wind tower flange ring forging part. The method is characterized in that a work piece which is obtained by forging, sheet stamping and ring rolling is rough machined and is heat treated, wherein the step of heat treating comprises heat treating and normalizing. The product can meet the requirement of large-scale wind power equipment.

Description

technical field [0001] The invention relates to a body flange of a wind power tower of a MW class wind power unit for wind power generator equipment, and in particular to a forging of the wind tower flange ring and a preparation method thereof. Background technique [0002] Wind energy is a clean and renewable resource with huge reserves, which has been paid more and more attention by people. Wind power is just using this resource, and it is rising as a new industry. Used for wind turbine equipment MW-level wind turbine tower body flange is the load-bearing part of wind power equipment, which needs to meet the specific use requirements such as load bearing under strong wind energy and +40~-40℃ ambient temperature; requirements Under relatively bad weather conditions, quality problems cannot occur within 20 years. The currently used wind tower flanges generally use the billet steel made of Q345E material in the standard HDJS-B2008-002 as the starting raw material for proces...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C38/24C22C38/28C22C38/16C22C38/12B21J1/04B21J1/06C21D1/28
Inventor 吴君三周云鹤胡振奇
Owner ZHANGJIAGANG HAILU ANNULAR FORGINGS
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