Integrated control method and device of production operations of heating furnace and hot rolling of iron and steel enterprise

A technology of integrated control and heating furnace, applied in the fields of rolling mill control device, metal rolling, metal rolling, etc., can solve problems such as difficulty in overall planning, inability to achieve optimal control, low production capacity of heating furnaces, and low design production capacity.

Inactive Publication Date: 2010-08-04
NORTHEASTERN UNIV
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  • Abstract
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] In actual production, although multiple heating furnaces are usually used to supply materials to one hot rolling mill, due to the variety of heated slabs, frequent changes in thickness, and large variation range of furnace temperature, the production capacity of heating furnaces in actual production needs Far lower than its designed production capacity, resulting in the production rhythm of the heating furnace not keeping up with the production rhythm of the hot rolling mill, which has become a "bottleneck" process that seriously restricts the increase in production capacity of the hot rolling mill;
[0009] (3) There are many and contradictory production costs and control objectives, making it difficult to make overall plans;
[0010] Numerous production costs need to be considered in the preparation and control of heating furnace and hot rolling production operations, such as slab specification switching costs, energy consumption costs, stacking costs, delayed delivery costs, etc., where the specification switching costs include Width and thickness jumps. In addition, many production control objectives need to be considered, such as the logistics balance of each unit behind the rolling mill, the stacking method of slabs in the intermediate warehouse, the furnace charging method, equipment utilization, and on-time delivery. etc.

Method used

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  • Integrated control method and device of production operations of heating furnace and hot rolling of iron and steel enterprise
  • Integrated control method and device of production operations of heating furnace and hot rolling of iron and steel enterprise
  • Integrated control method and device of production operations of heating furnace and hot rolling of iron and steel enterprise

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Effect test

Embodiment 1

[0091] image 3 It is a flow chart of the integrated control method of heating furnace and hot rolling production operation of the present invention, and the specific steps of the control method are as follows:

[0092] Step 1: Determine the control objectives of the production and operation of the hot rolling mill, and establish the process constraints required for the normal operation of the mill itself;

[0093] In order to determine the control objectives and constraints, establish a hot rolling production operation model, and describe the production operation system of the hot rolling mill;

[0094] There is one hot rolling unit, and the current set of slabs to be rolled N={1, 2,...,n}, the established hot rolling production operation model is described as follows:

[0095] min imize Σ i = 1 n - 1 c ...

Embodiment 2

[0169] This embodiment is roughly the same as Embodiment 1, except that the intelligent optimization algorithm in Step 4 of the method for integrated control of heating furnace and hot rolling production operations adopts a simulated annealing algorithm, and uses the simulated annealing algorithm to optimize and improve the initial production operation integration scheme.

[0170] Based on the initial heating furnace and hot rolling production operation plan, use simulated annealing algorithm to optimize and improve it to further reduce hot rolling production cost, slab overburning time, hot rolling waiting time and total work of heating furnace time etc. Since the production operation plan of the heating furnace is determined based on the optimization of the hot rolling production operation plan, the optimization object of this algorithm is the hot rolling production operation plan, and its process is as follows Figure 8 As shown, the specific steps are:

[0171] Step 1. Ta...

Embodiment 3

[0178] This embodiment is roughly the same as Embodiment 1, except that the intelligent optimization algorithm in step 4 of the integrated control method for heating furnace and hot rolling production operations adopts a variable neighborhood search algorithm, and uses the variable neighborhood search algorithm to optimize the initial production operation integration scheme and improvements.

[0179] Based on the initial heating furnace and hot rolling production operation plan, the variable neighborhood search algorithm is used to optimize and improve it, so as to further reduce the production cost of hot rolling, the overburning time of slab, the waiting time of hot rolling and the total cost of heating furnace. Since the production operation plan of the heating furnace is determined based on the optimization of the hot rolling production operation plan, the optimization object of this algorithm is the hot rolling production operation plan, and its process is as follows Fig...

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Abstract

The invention relates to an integrated control method and a device of production operations of a heating furnace and hot rolling of an iron and steel enterprise, belonging to the technical field of iron and steel metallurgy. The integrated control method comprises the following steps: firstly establishing a production operation model of hot rolling and the production operation model of the heating furnace, and utilizing the intelligent optimization algorithm to determine the initial production operations; evaluating and analyzing the obtained production operation schemes; carrying out feedback on the evaluation and analysis results through the closed loop control strategy, amending the production operation schemes, and finally determining the integrated control scheme complying with the conditions of the production operations of the heating furnace and hot rolling process step. The integrated control method adopts the closed loop control strategy for integrating the heating furnace and the hot rolling process step, thereby being capable of avoiding the constrain that the existing method is easy to cause the local optimization to a great extent, also effectively solving the outstanding conflicts and problems in the current actual production and realizing the integrated control and the optimization of production operation plans of the heating furnace and the hot rolling.

Description

technical field [0001] The invention belongs to the technical field of iron and steel metallurgy, and in particular relates to an integrated control method and device for heating furnaces and hot rolling production operations in iron and steel enterprises. Background technique [0002] Hot-rolled strip steel is the most important steel product, accounting for more than half of the entire steel product, and is an important factor to measure the development level of a country's steel production. Heating furnace and hot rolling production play an important role in the entire production process of iron and steel enterprises. On the one hand, the hot-rolled coils produced by the hot rolling process can be directly sold as finished products, and on the other hand, they can be used for various production processes in the downstream finishing stage. Provide raw materials. [0003] The production process of the hot rolling mill of the iron and steel enterprise is as follows: figure...

Claims

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Application Information

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IPC IPC(8): B21B37/00G05B19/418
CPCY02P90/02
Inventor 唐立新王显鹏
Owner NORTHEASTERN UNIV
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