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Stirring and grinding reactor and method for preparing isocyanate with same

A technology for reactors and reactor shells, applied in the field of stirring and grinding reactors, which can solve the problems of inability to realize rapid and instantaneous mixing of large flow materials, high energy consumption, and prolonged mixing time, so as to achieve short mixing time and reduce side reactions , to avoid the effect of wrapping

Active Publication Date: 2010-08-25
WANHUA CHEM GRP CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] The current domestic and foreign patents are mainly cross-flow mixing, in which hole jet flow is a main method, which injects many small streams into the main stream, and after injection, each small stream is quickly surrounded by the main stream, passing through the fluid The turbulent state of the two streams realizes the mixing between the two streams, such as a hole jet jet injector described in US Patent No. 3,226,410. When the jet stream enters the main fluid, it can only reach a certain jet depth. In this way, when the pipe diameter of the main flow is small, the rapid mixing between the two fluids can be achieved, but when the production capacity is large, the main flow The diameter of the pipeline is also relatively large, and the stream injected from the jet hole cannot be fully dispersed into the main flow in a short period of time, which will inevitably lead to no mixing in the center of the main flow circular tube for a long distance. The time is extended accordingly. When the required mixing time scale is fixed, the production capacity of the reactor also has a maximum limit. The rate needs to greatly reduce the concentration of reactants, resulting in the need for greater energy consumption to recover the solvent

Method used

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  • Stirring and grinding reactor and method for preparing isocyanate with same
  • Stirring and grinding reactor and method for preparing isocyanate with same
  • Stirring and grinding reactor and method for preparing isocyanate with same

Examples

Experimental program
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Effect test

Embodiment 1

[0055]In the process of producing toluene diisocyanate (TDI), the initial mixing of the reaction raw materials toluene diamine and phosgene has an important influence on the yield of the final product. It is generally required that the time scale of the two materials in the initial mixing stage is at the millisecond level. To suppress the occurrence of side reactions and increase the yield of the target product.

[0056] Adopt the reactor as shown in Figure 1 to produce toluene diisocyanate (TDI), wherein: reaction channel adopts circle, diameter 100mm, stirring shaft rotating speed is 400r / min, adopts the axial stirring paddle as shown in Figure 4, axial The stirring impeller is of the first stage, with 3 paddles, and the diameter of the outer edge of the paddles is 90mm; there are 4 inlets for the amine solution, and the hole is designed with a diameter of 2mm, perpendicular to the stirring shaft, and the feed inlet is far from the reaction channel. The distance of the inner...

Embodiment 2

[0058] Adopt the reactor of the present invention shown in Fig. 1 to produce toluene diisocyanate (TDI), wherein: the reaction passage adopts circular, diameter 100mm, and the stirring shaft rotating speed is 300r / min, adopts the axial direction as shown in Fig. 4 Stirring paddle, the axial stirring paddle is the first stage, with 3 paddles, the diameter of the outer edge of the paddle is 90mm; there are 4 inlets for the amine solution, square hole design, side length is 2mm, perpendicular to the stirring shaft, each The distance l=15mm between the sub-feed inlet and the inner wall of the reaction channel; the radial stirring paddle is 2 stages, each stage has 3 blades, and the diameter of the outer edge of the blade is 60mm; For static grinding discs, the radial distance from the outermost edge of the dynamic grinding disc to the inner wall of the reaction channel is 2 mm, and the radial distance from the innermost edge of the static grinding disc to the outermost edge of the ...

Embodiment 3

[0060] Adopt the reactor of the present invention shown in Fig. 1 to produce toluene diisocyanate (TDI), wherein: the reaction passage adopts circular, diameter 120mm, and the stirring shaft rotating speed is 400r / min, adopts the axial stirring as shown in Fig. 4 The paddle, the axial stirring paddle is the first stage, with 3 paddles, the diameter of the outer edge of the paddle is 90mm; the amine solution feed inlet is 4, the circular hole design, the diameter is 2mm, the amine solution feed inlet is inclined downward Make its central axis and the stirring shaft form an included angle of 70°, and the distance between each sub-feeding port and the inner wall of the reactor shell is l=10mm; the radial stirring impeller is 1 stage, with 3 paddles, and the outer edge of the paddle The diameter is 65mm; the dynamic and static grinding sheets shown in Figure 2 and Figure 3 are adopted, the radial distance from the outermost edge of the dynamic grinding sheet to the inner wall of th...

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Abstract

The invention relates to a stirring and grinding integrated reactor and a method for preparing isocyanate by using the reactor. The reactor comprises a reactor shell, a first reactant feeding hole, a first reactant distributing tray, a second reactant main feeding hole, an annular second reactant distributing tray, a stirring shaft, an axial stirring paddle, a radial stirring paddle, a dynamic grinding sheet, a static grinding sheet and at least one second reactant sub feeding hole, wherein the dynamic and static grinding sheets are provided with a plurality of passage holes. Quick mixing and quick reaction between the raw materials are realized by axial and radial strong stirring and a feeding method of a strongest mixing area, and the solid reaction product is further pulverized by hole passage type quick grinding combined through multilayer dynamic and static grinding trays so as to enhance the reaction effect, improve the yield and quality of the isocyanate, reduce the using amount of a solvent and the excess ratio of phosgene, improve the yield of the device, improve the quality of the product and reduce the energy consumption.

Description

technical field [0001] The present invention relates to a stirring and grinding reactor and its application, more specifically, to a reactor integrating stirring and grinding which can realize rapid mixing and rapid reaction between fluids (gas-gas or liquid-liquid) and A process for preparing isocyanates using the reactor. Background technique [0002] In the chemical production process, when complex fast parallel competitive reactions or fast series competitive reactions occur between the reaction materials, the reaction products or intermediate products may further react with certain components in the raw materials; the degree of these reactions is related to each It is directly related to the concentration distribution of various materials (such as raw materials, intermediate products, etc.). Therefore, the initial mixing effect between raw materials will greatly affect the final product distribution, the yield and quality of the target product, and at the same time aff...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01J19/18B01F13/10B01F7/18B01F7/22C07C265/00C07C263/10B02C7/08B01F27/91
Inventor 华卫琦孙德镇尚永华孙中平侯庆乐薛永和李强王伦鹏于学丽
Owner WANHUA CHEM GRP CO LTD
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