Stirring and grinding reactor and method for preparing isocyanate with same

A technology of a reactor and a reactor shell is applied in the field of stirring and grinding reactors, which can solve the problems of large energy consumption, inability to achieve rapid and instant mixing of large-flow materials, and prolonging the mixing time, so as to reduce side reactions and shorten the mixing time. , to avoid the effect of wrapping

Active Publication Date: 2012-01-11
WANHUA CHEM GRP CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] The current domestic and foreign patents are mainly cross-flow mixing, in which hole jet flow is a main method, which injects many small streams into the main stream, and after injection, each small stream is quickly surrounded by the main stream, passing through the fluid The turbulent state of the two streams realizes the mixing between the two streams, such as a hole jet jet injector described in US Patent No. 3,226,410. When the jet stream enters the main fluid, it can only reach a certain jet depth. In this way, when the pipe diameter of the main flow is small, the rapid mixing between the two fluids can be achieved, but when the production capacity is large, the main flow The diameter of the pipeline is also relatively large, and the stream injected from the jet hole cannot be fully dispersed into the main flow in a short period of time, which will inevitably lead to no mixing in the center of the main flow circular tube for a long distance. The time is extended accordingly. When the required mixing time scale is fixed, the production capacity of the reactor also has a maximum limit. The rate needs to greatly reduce the concentration of reactants, resulting in the need for greater energy consumption to recover the solvent

Method used

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  • Stirring and grinding reactor and method for preparing isocyanate with same
  • Stirring and grinding reactor and method for preparing isocyanate with same
  • Stirring and grinding reactor and method for preparing isocyanate with same

Examples

Experimental program
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Effect test

Embodiment 1

[0055] In the process of producing toluene diisocyanate (TDI), the initial mixing of the reaction raw materials toluene diamine and phosgene has an important influence on the yield of the final product. It is generally required that the time scale of the two materials in the initial mixing stage is at the millisecond level. To suppress the occurrence of side reactions and increase the yield of the target product.

[0056] use as figure 1 The shown reactor produces toluene diisocyanate (TDI), wherein: the reaction channel adopts a circular shape with a diameter of 100mm, and the stirring shaft rotating speed is 400r / min. Figure 4 The axial stirring impeller shown is a first-stage axial stirring impeller with 3 blades, and the diameter of the outer edge of the blade is 90mm; there are 4 feeding ports for the amine solution, with a round hole design, and the hole diameter is 2mm, which is compatible with the stirring The axis is vertical, and the distance between the feed inlet...

Embodiment 2

[0058] use figure 1 The shown reactor of the present invention produces toluene diisocyanate (TDI), wherein: the reaction passage adopts circular, diameter 100mm, and the stirring shaft rotating speed is 300r / min, adopts such as Figure 4 The axial stirring paddle shown is a first-stage axial stirring paddle with 3 paddles, and the diameter of the outer edge of the paddle is 90mm; there are 4 feeding ports for the amine solution, and the square hole is designed with a side length of 2mm. The axis is vertical, and the distance between each sub-feed inlet and the inner wall of the reaction channel is l=15mm; the radial stirring paddle is 2 stages, each stage has 3 blades, and the diameter of the outer edge of the blade is 60mm; figure 2 and image 3 For the dynamic and static grinding plates shown, the radial distance from the outermost edge of the dynamic grinding plate to the inner wall of the reaction channel is 2mm, the radial distance from the innermost edge of the static...

Embodiment 3

[0060] use figure 1 The shown reactor of the present invention produces toluene diisocyanate (TDI), wherein: the reaction passage adopts circular, diameter 120mm, and the stirring shaft rotating speed is 400r / min, adopts such as Figure 4 The axial stirring paddle shown in the figure is a first-stage axial stirring paddle with 3 paddles, and the diameter of the outer edge of the paddles is 90mm; there are 4 feeding ports for the amine solution, and the circular hole is designed with a diameter of 2mm. The feeding inlet is inclined downward so that its central axis and the stirring shaft form an angle of 70°, and the distance between each sub-feeding inlet and the inner wall of the reactor shell is l=10mm; the radial stirring paddle is 1 stage, with 3 paddles Blade, the diameter of the outer edge of the blade is 65mm; figure 2 and image 3 For the dynamic and static grinding plates shown, the radial distance from the outermost edge of the dynamic grinding plate to the inner ...

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Abstract

The invention relates to a stirring and grinding integrated reactor and a method for preparing isocyanate by using the reactor. The reactor comprises a reactor shell, a first reactant feeding hole, a first reactant distributing tray, a second reactant main feeding hole, an annular second reactant distributing tray, a stirring shaft, an axial stirring paddle, a radial stirring paddle, a dynamic grinding sheet, a static grinding sheet and at least one second reactant sub feeding hole, wherein the dynamic and static grinding sheets are provided with a plurality of passage holes. Quick mixing andquick reaction between the raw materials are realized by axial and radial strong stirring and a feeding method of a strongest mixing area, and the solid reaction product is further pulverized by holepassage type quick grinding combined through multilayer dynamic and static grinding trays so as to enhance the reaction effect, improve the yield and quality of the isocyanate, reduce the using amount of a solvent and the excess ratio of phosgene, improve the yield of the device, improve the quality of the product and reduce the energy consumption.

Description

technical field [0001] The present invention relates to a stirring and grinding reactor and its application, more specifically, to a reactor integrating stirring and grinding which can realize rapid mixing and rapid reaction between fluids (gas-gas or liquid-liquid) and A process for preparing isocyanates using the reactor. Background technique [0002] In the chemical production process, when complex fast parallel competitive reactions or fast series competitive reactions occur between the reaction materials, the reaction products or intermediate products may further react with certain components in the raw materials; the degree of these reactions is related to each It is directly related to the concentration distribution of various materials (such as raw materials, intermediate products, etc.). Therefore, the initial mixing effect between raw materials will greatly affect the final product distribution, the yield and quality of the target product, and at the same time aff...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B01J19/18B01F13/10B01F7/18B01F7/22C07C265/00C07C263/10B02C7/08B01F27/91
Inventor 华卫琦孙德镇尚永华孙中平侯庆乐薛永和李强王伦鹏于学丽
Owner WANHUA CHEM GRP CO LTD
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