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Physical foaming agent injected plastic extruded microchannel molding device and method

A technology of physical foaming agent and molding device, which is applied in the field of plastic extrusion molding processing, can solve the problems of high elongation rate, decreased roundness, limited effect, etc., and achieve the effects of high stability, easy operation, and low labor intensity

Inactive Publication Date: 2010-12-08
ZHEJIANG UNIV +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

It is difficult to further reduce the diameter of the hollow channel by traditional methods
This is due to the following deficiencies in this type of method: (1) The inner diameter of the hollow channel is firstly determined by the outer diameter of the core end, which is generally obtained by machining, and the outer diameter is usually a few hundred microns at a minimum
This is limited by the stretching length of the plastic melt, and its effect is very limited; and, for non-axisymmetric hollow channel plastics, the stretch rate is too large, the inner diameter of the hollow channel becomes flat, and the roundness decreases significantly
Therefore, under the premise of ensuring the roundness quality of the hollow channel, it is difficult for the traditional processing technology to reduce the inner diameter of the hollow channel to the micron or even nanometer level.

Method used

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  • Physical foaming agent injected plastic extruded microchannel molding device and method
  • Physical foaming agent injected plastic extruded microchannel molding device and method
  • Physical foaming agent injected plastic extruded microchannel molding device and method

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Embodiment Construction

[0026] Principle of the present invention is: at first utilize selected plastics physical blowing agent (such as chlorofluorocarbon physical blowing agent, supercritical CO 2 etc.) can be dissolved in the plastic melt, the physical foaming agent inside the channel dissolves quickly under the internal pressure of the molding die, so that the incompletely formed channel gradually shrinks; secondly, using the dissolved physical foaming agent under pressure, temperature When changing rapidly, nucleation and precipitation of tiny cells will form a certain expansion, and the extrusion hollow channel will be further reduced, and finally the formation of microchannels will be realized. By controlling the flow rate and pressure of the injected physical foaming agent, the pressure field and temperature field in the molding die, and the flow rate of the cooling air flow at the exit of the shaping die, the required diameter of the microchannel in the plastic is adjusted.

[0027] The inve...

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Abstract

The invention discloses physical foaming agent injected plastic extruded microchannel molding device and method. The device comprises a motor, an extruder, a gear pump, a heating ring, a device head, an opening die, a heater, a compressed air supply system, a cooling gas nozzle, a cooling roll, a low-speed depressurization molding die, a foaming agent supply system, a pressure sensor, a temperature sensor and an electric valve. The new method for extruding and molding the high-roundness plastic microchannel has wide application range, high automation degree, simple operation and high molding quality of the plastic microchannel.

Description

technical field [0001] The invention relates to plastic extrusion molding processing technology, in particular to a device and method for injecting physical foaming agent into plastic extrusion microchannels. Background technique [0002] In the prior art, the method of plastic extrusion forming a small-diameter hollow channel is generally by installing a core body in the die of the extruder head, or passing compressed gas into the plastic extrudate through the hollow core body, and extruding The product is further stretched to make the inner diameter of the channel smaller, and finally a small diameter channel is formed. Such as the processing of hollow plastic products such as medical microtubes and hollow fibers, the minimum inner diameter of these plastic products is generally several hundred microns. It is difficult to further reduce the diameter of the hollow channel significantly by traditional methods. This is because this type of method has the following disadvant...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C69/00B29C47/12B29C44/36B29C48/30
Inventor 许忠斌曹佳培彭懋蔡娥贺世正
Owner ZHEJIANG UNIV
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