Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Method for preparing 5182 big flat ingot with high performance by short flow process

A large slab, high-performance technology, applied in the field of smelting and casting of new non-ferrous metal materials, can solve the problems of high melt temperature of aluminum liquid, coarse slab grains, difficulty in Na removal technology, etc., and achieve the effect of reducing power consumption

Inactive Publication Date: 2010-12-22
SOUTHWEST UNIVERSITY
View PDF2 Cites 24 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] ①The molten aluminum melt temperature is high, the effective nucleation rate is low, and it is easy to cause the slab grains to be coarse;
[0007] ④Add Na during electrolysis 3 AlF 6 Mediums such as NaF and NaF contain a large amount of Na, and the activity of Na+ is higher than that of Al+, so that the Na content in the aluminum liquid is as high as 0.002-0.006%, which is about 10 times higher than the normal requirement, which brings great technology to the removal of Na. difficulty

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Method for preparing 5182 big flat ingot with high performance by short flow process
  • Method for preparing 5182 big flat ingot with high performance by short flow process
  • Method for preparing 5182 big flat ingot with high performance by short flow process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] Example 1: The weighted contents of Fe and Si elements in electrolytic aluminum liquid and electrolytic remelted aluminum ingot are: 0.12% and 0.07%, respectively. The chemical composition of ingredients is: Mg4.9%; Mn0.36%; Fe0.17%; Cu0.05%; Si0.03%; Cr0.04%; Left and right control, Zn0.02%; electrolytic aluminum liquid ratio 40%, 5052 first-class waste 15%, Fe, Si, Mn and Cu are added in the form of master alloys, the amount added depends on the chemical composition of the ingredients, and the balance is electrolytic remelting Aluminum ingots. Feeding sequence: first add primary scrap, then electrolytically remelted aluminum ingots, Al-Cu master alloy, Al-Mn master alloy, Al-Si (add half first) and Al-Fe (add half first) master alloys, electrolytic Aluminum liquid; the rest of the intermediate alloy is added after the chemical on-line analysis in front of the furnace during the refining process, and Mg is added during the on-line refining process. Due to the low pro...

Embodiment 2

[0040] Example 2: The weighted contents of Fe and Si elements in electrolytic aluminum liquid and electrolytic remelted aluminum ingot are: 0.11% and 0.08%, respectively. The chemical composition of ingredients is: Mg5.0%; Mn0.35%; Fe0.19%; Cu0.05%; Si0.05%; Cr0.04%; Left and right control, Zn0.02%; electrolytic aluminum liquid ratio 68%, 5052 first-class waste 8%, Fe, Si, Mn and Cu are added in the form of master alloys, the amount added depends on the chemical composition of the ingredients, and the balance is electrolytic remelting Aluminum ingots. Feeding sequence: first add primary scrap, then electrolytically remelted aluminum ingots, Al-Cu master alloy, Al-Mn master alloy, Al-Si (add half first) and Al-Fe (add half first) master alloys, electrolytic Aluminum liquid; the remaining part of the intermediate alloy is added after the chemical online analysis in front of the furnace during the refining process, and the intermediate electrolytic aluminum liquid; Mg is added ...

Embodiment 3

[0046] Example 3: The weighted contents of Fe and Si elements in electrolytic aluminum liquid and electrolytic remelted aluminum ingot are: 0.12% and 0.09%, respectively. The chemical composition of ingredients is: Mg4.8%; Mn0.34%; Fe0.19%; Cu0.05%; Si0.03%; Cr0.04%; Left and right control, Zn0.02%; the proportion of electrolytic aluminum liquid is 49.5%, 5052 first-class waste is 12%, Fe, Si, Mn and Cu are added in the form of master alloys, the addition amount depends on the chemical composition of the ingredients, and the balance is electrolytic remelting Aluminum ingots. Feeding sequence: first add primary scrap, then electrolytically remelted aluminum ingots, Al-Cu master alloy, Al-Mn master alloy, Al-Si (add half first) and Al-Fe (add half first) master alloys, electrolytic Aluminum liquid; the remaining part of the intermediate alloy is added after the chemical online analysis in front of the furnace during the refining process, and the intermediate electrolytic alumin...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention relates to a method for preparing a 5182 big flat ingot with high performance by a short flow process. The big flat ingot is prepared from a part of electrolytic aluminum liquid which replaces an electrolytic re-melting aluminum ingot, wherein the electrolytic aluminum liquid accounts for 40-70% of the raw material, and the balance is solid materials, such as secondary waste materials of the electrolytic re-melting aluminum ingot, an intermediate alloy or related alloy. is the method comprises the steps of: raw material charging sequence: firstly adding the solid materials; fused mass refining: pre-treating the aluminum fused mass by using a deslagging agent without Na powder and then spray-refining for 15-45 min by using N2-C12 mixed gas and a small amount of powder refining agent in the aluminum liquid; and online fused mass treatment: degassing by using Ar gas on a rotating degassing device, such as a DDF or a Mint and the like, tubular filtering and ceramic plate double filtering, and continuously online feeding Al-Ti-B or Al-Ti-C wire. The flat ingot is a cuboid or a similar cuboid with the length not less than 2,000 mm, the width not less than 1,000 mm and the thickness not less than 300 mm. The method has the advantages of shorter process flow, lower production cost, environmental protection and energy saving, and the like.

Description

technical field [0001] The invention relates to the field of smelting and casting of new non-ferrous metal materials, and is aimed at a process flow and a preparation method of directly casting a high-performance large slab of 5182 aluminum alloy by using electrolytic aluminum liquid. Background technique [0002] 5182 belongs to the Al-Mg series alloy. Because the alloy has good strength, elongation and deep drawing performance, the requirements for 5182 alloy slabs for easy-open can lids are higher. The traditional production process of the alloy slab is as follows: 1 Electrolytic aluminum liquid——2 Refining—3 Casting into remelted aluminum ingot—4 Secondary melting—5 Refining—6 On-line processing—7 Casting into slab - 8 Subsequent processing and handling. The technological process is relatively mature, and its advantage is that the product quality is relatively stable; its disadvantage is that there are many processes, long production cycle and high cost. If the 2 to 4 ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): C22C21/06C22C1/03C22C1/06
Inventor 蒋显全林佳军蒋诗琪
Owner SOUTHWEST UNIVERSITY
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products