Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Spraying method of wear-resistant coating on roll surface of technology roller of cold rolling unit

A wear-resistant coating, process roller technology, applied in the direction of coating, metal material coating process, melt spraying, etc., can solve the application limitation, incompetent cold rolling process, poor wear resistance of thermal spray coating and other problems, to achieve excellent wear resistance, high bonding strength, and the effect of meeting the requirements

Inactive Publication Date: 2010-12-29
SHANGHAI BAOSTEEL EQUIP MAINTENANCE CO LTD
View PDF0 Cites 24 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the bonding strength between thermal spray coating and the substrate is not good, which limits its application
For some process roll coatings subjected to high loads or certain impact loads, the wear resistance of thermal spray coatings is not good, so in the process rolls of cold rolling mills, thermal spray coatings are difficult to meet the requirements of cold rolling process

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Spraying method of wear-resistant coating on roll surface of technology roller of cold rolling unit
  • Spraying method of wear-resistant coating on roll surface of technology roller of cold rolling unit

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0011] The spraying method of the wear-resistant coating on the roll surface of the process roll of the cold rolling mill of the present invention comprises supersonic flame spraying equipment and CO 2 Laser, it is characterized in that this method comprises the steps:

[0012] Step 1. Perform thermal spraying pretreatment on the surface of the process roll substrate, and use organic solvents to clean, preheat, dehumidify, degrease and activate;

[0013] Step 2. Set the working parameters of the supersonic flame spraying equipment, the oxygen flow rate is 850-950 liters / minute, the kerosene flow rate is 0.30-0.45 liters / minute, the spraying distance is 320-400mm, and the powder supply speed for thermal spraying is 60 -100 g / min;

[0014] Step 3, using the supersonic flame spraying equipment to spray the WC cermet alloy powder material on the surface of the process roll substrate. The WC content in the WC cermet alloy powder material is 73-88%, and the alloy composition is mai...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Granularityaaaaaaaaaa
Thicknessaaaaaaaaaa
Login to View More

Abstract

The invention discloses a spraying method of a wear-resistant coating on the roll surface of a technology roller of a cold rolling unit. A supersonic flame spraying device and a CO2 laser are used. The method comprises the following steps of: firstly, pretreating the substrate surface of a technology roller before hot spraying, and setting the working parameters of a spraying device; then, spraying a WC metal ceramic alloy powder material on the substrate surface of the technology roller, wherein the WC content in the powder material is 73-88%, the alloy mainly comprises NiCr or Co, the alloy content is 12-27%, the powder size is 10-65 mum, and the thickness of the obtained coating is 200-500 mum; and finally, setting the working parameters of the CO2 laser, treating the obtained coating by laser, and blowing in argon gas to the coating during treatment for protection. The coating has ultrahigh binding strength to the technology roller and excellent wear resisting property, and the requirements of the cold rolling technology for the technology roller of the cold rolling unit are satisfied.

Description

technical field [0001] The invention relates to a spraying method of a wear-resistant coating on the surface of a process roll of a cold rolling mill. Background technique [0002] There are many rolls exposed to the atmosphere in the cold rolling production line of iron and steel enterprises. These rolls are usually called process rolls, such as tension rolls, looper rolls, correction rolls, steering rolls, and straightening rolls. The performance requirements of process rolls vary slightly due to different working conditions, but in general, since the process roll is in direct or indirect contact with the steel plate, the performance of its surface is an important factor to ensure product quality, and usually the coating of process rolls must have Properties include: wear resistance, surface roughness retention, anti-slip, anti-sticking iron, anti-sticking zinc, etc. In order to prolong the service life of the process roll, the earliest process method is to electroplate h...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): C23C4/12C23C4/04C23C4/02C23C4/06C23C4/129C23C4/18
Inventor 谭兴海蒋振华
Owner SHANGHAI BAOSTEEL EQUIP MAINTENANCE CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products