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Cutting tool

A cutting tool, cutting edge technology, applied in cutting inserts, manufacturing tools, milling cutting inserts, etc., can solve the problems of peeling, can not prolong the life of cutting tools, can not improve wear resistance, etc. Excellent collapsibility and improved wear resistance

Active Publication Date: 2011-01-19
KYOCERA CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0011] However, in wet cutting, in which machining is performed under so-called wet conditions using cutting fluid, especially in milling, simply improving the hardness and oxidation resistance of the coating layer cannot improve the wear resistance. On the contrary, if When the thickness of the coating layer becomes thicker, the coating layer will be partially peeled off, resulting in a problem that the life of the cutting tool cannot be extended

Method used

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Examples

Experimental program
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Effect test

no. 1 approach

[0130] based on figure 1 , figure 2 , image 3 , Figure 4 , illustrating an example of the cutting tool of the present invention, wherein, figure 1 It is a schematic perspective view of a front end portion of a throw-away milling tool (hereinafter simply referred to as a tool) A to which a throw-away insert (hereinafter simply referred to as insert) is mounted as a preferred example of the cutting tool of the present invention, figure 2 (a) is a brief perspective view of the installed blade 1, (b) is a top view of the installed blade 1, image 3 yes figure 2 blade 1 figure 2 (a) A cross-sectional view of line a-a, Figure 4 is in image 3 An example of an X-ray diffraction pattern when thin film X-ray diffraction measurement is performed with the outer surface (s) of the coating layer 9 of the blade 1 and the layer thickness region within 1.5 μm from the base (b) exposed.

[0131] according to Figure 1~3 In the insert 1, the main surface constituting the rake ...

no. 2 approach

[0149] A second embodiment of the cutting tool according to the present invention will be described based on an example of a throwaway drill as a preferable example thereof. Image 6 It is a schematic side view showing the drill of this embodiment. Figure 7 is observed from the front Image 6 Brief front view of the drill bit. Figure 8 is used for illustration Image 6 Schematic diagram of the configuration of the outer edge and inner edge when the drill bit is cutting. also, Figure 8 In , the insert indicated by the dotted line shows the position when the insert indicated by the solid line is rotated by 180 degrees.

[0150] Such as Figure 6-8As shown, in the drill 21 of this embodiment, two throwing inserts (hereinafter simply referred to as inserts) 23 , which will be described later, are respectively attached to the front end portion of the tool body 22 whose center is the rotation axis O. One insert 23a is mounted with a screw 24 in such a manner that the inner edg...

no. 3 approach

[0176] A third embodiment of the cutting tool according to the present invention will be described based on an example of a throwaway drill as a preferable example thereof. The basic structure of the drill of this embodiment is the same as that of the drill and insert shown in the above-mentioned second embodiment.

[0177] Here, according to this embodiment, as Figure 12 As shown, it is covered with a coating layer 52 composed of nitride or carbonitride containing Ti and Al and having a layer thickness of 3-10 μm on the cutting edge, and when the tiny part of the coating layer 52 for the Cu-Kα line Diffraction intensities I(111), I(200), I(220), I(222), I(222) and I of the (111), (200), (220), (222), and (400) planes of the X-ray diffraction peaks The ratio I(220) / (I(111)+I(200)+I(220)+I(222)+I(400)) involved in (400) is q, rake face ( Figure 9 , 10 The q value of the upper surface 31) is q r , flank ( Figure 9 , 10 The q value of side 32) is q f ,Cutting edge( Fi...

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Abstract

Provided is a cutting tool which ensures a long tool life even if the cutting conditions require wear resistance and peel resistance in wet cutting. The cutting tool such as a throw-away tip (1) consists of a substrate (2), and a coating layer (9) composed of a nitride or a carbonitride containing Ti and Al and covering the surface of the substrate (2). The thickness of the coating layer (9) on the flank face (4) is 3-9 [mu]m, and a value p which represents the ratio I(400) / I(311), i.e., a ratio of the diffraction intensity I(400) of the (400) face to the diffraction intensity I(311) of the (311) face for the thin film X ray diffraction peak of the Cu-Ka ray is larger on the outer surface side than the value P on the substrate (2) side.

Description

technical field [0001] The present invention relates to a cutting tool formed by forming a coating layer on the surface of a substrate. Background technique [0002] At present, since cutting tools need to have wear resistance, sliding properties and fracture resistance, various coating layers are formed on the surface of hard substrates such as WC-based superhard alloys or TiCN-based cermets to improve the resistance of cutting tools. Abrasion resistance, chipping resistance method. [0003] As such a coating layer, a TiCN layer or a TiAlN layer is generally widely used, but in order to further improve wear resistance and chipping resistance, various coating layers have been developed. [0004] For example, Patent Document 1 discloses a throw-away insert in which the diffraction intensity I(111) of the (111) plane is compared with that of the (200) plane for X-ray diffraction of the TiAl composite compound layer covering the surface of the substrate. The value of the rati...

Claims

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Application Information

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IPC IPC(8): B23B27/14B23C5/16C23C14/06
CPCB23C2228/10B23C5/202B23C2224/22B23C2200/085B23B2200/082B23B2251/50B23B51/048B23C2224/32C23C14/0664C23C30/005C23C14/0641Y10T428/24975Y10T428/252Y10T407/27B23B51/00
Inventor 松泽正人
Owner KYOCERA CORP