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Method for preparing gradient structure hard alloy

A technology of cemented carbide and gradient structure, which is applied in the direction of metal material coating process, coating, solid-state diffusion coating, etc., to achieve the effect of simple process, good strength and toughness, and good performance

Active Publication Date: 2012-06-06
株洲金韦硬质合金有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, it is difficult for conventional cemented carbide to achieve the unity between high hardness and wear resistance and toughness

Method used

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  • Method for preparing gradient structure hard alloy
  • Method for preparing gradient structure hard alloy
  • Method for preparing gradient structure hard alloy

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] Take WC-Co cemented carbide as a sample and bury it in 15% Mg(OH) 2 and 85% Al 2 o 3 The mixed filler was heated in a hydrogen atmosphere to 1450°C for 1 hour, and then released from the furnace, and then cooled in a hydrogen atmosphere protection environment to obtain a gradient-structure cemented carbide precursor with local decarburization within a certain depth range on the surface of the sample, see Figure 2 (a); Then, put the above precursor into 2 o 3 The mixed filler was carburized at 1450°C for 1 hour in a hydrogen atmosphere, and after rapid cooling, a gradient structure cemented carbide with a gradient binder phase was obtained, as shown in Figure 2(b). The microhardness test shows that the hardness of the surface layer is about 2114HV, that of the middle layer is 1430HV, and that of the core is 1485HV. Co gradient layer, the gradient structure cemented carbide was obtained.

Embodiment 2

[0033] Take WC-Co cemented carbide as a sample and bury it in 10% Mg(OH) 2 and 90% Al 2 o 3 The mixed filler was heated in a hydrogen atmosphere to 1420°C for 1.5 hours and then released from the furnace, and then cooled in a hydrogen atmosphere protection environment to obtain a gradient-structure cemented carbide precursor with local decarburization within a certain depth range on the surface of the sample, see Figure 3 (a); Then, put the above precursor into 2 o 3 The mixed filler was carburized at 1450°C for 1-1.5 hours in a hydrogen atmosphere, and after rapid cooling, a gradient structure cemented carbide with a gradient binder phase was obtained, as shown in Figure 3(b). The microhardness test shows that the hardness of the surface layer is about 1878HV, the hardness of the middle layer is 1402HV, and the hardness of the core is 1535HV. Co gradient layer, the gradient structure cemented carbide was obtained.

Embodiment 3

[0035] Take WC-Co cemented carbide as a sample and bury it in 5% Mg(OH) 2 and 95% Al 2 o 3 The mixed filler was heat-treated at 1430°C in a hydrogen atmosphere for 2 hours, then released from the furnace, and cooled in a hydrogen atmosphere protection environment to obtain a gradient-structure cemented carbide precursor with local decarburization within a certain depth range on the surface of the sample, as shown in Figure 4 ( a); Then, put the precursor into a mixture containing 30% graphite and 70% Al 2 o 3 The mixed filler was carburized at 1430°C for 2 hours in a hydrogen atmosphere, and after rapid cooling, a gradient structure cemented carbide with a gradient binder phase was obtained, as shown in Figure 4(b). The microhardness test shows that the hardness of the surface layer is about 1922HV, that of the middle layer is 1577HV, and that of the core is 1443HV. Co gradient layer, the gradient structure cemented carbide was obtained.

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Abstract

The invention discloses a method for preparing a gradient structure hard alloy. The method comprises the following steps of: decarbonizing the surface of a hard alloy in a certain depth so as to obtain a gradient alloy precursor through a surface oxidation method, namely embedding a standard hard alloy into a mixed filler of Mg(OH)2 and Al2O3 according to a certain ratio and performing heat treatment at high temperature in hydrogen atmosphere for a certain period of time to make the alloy locally decarbonized to generate an eta phase in a certain depth range; and performing solid carburization treatment on the decarbonized sample so as to prepare the gradient structure hard alloy with a gradient binding-phase. The method is simple in process, low in equipment investment, easy and convenient to control and suitable for industrial production; and the surface of the prepared gradient hard alloy has high hardness and abrasive resistance, while the core has high strength and toughness. Compared with the common gradient hard alloys, such as a DP alloy, the gradient structure hard alloy does not have a brittle phase, namely the eta phase in the core but better use performance.

Description

technical field [0001] The invention relates to a preparation method of gradient structure cemented carbide. It is suitable for the preparation of gradient cemented carbide for mining, cutting and molds, which require high alloy surface hardness and wear resistance, and high toughness for the core. The invention belongs to the technical field of hard alloy material manufacturing. Background technique [0002] Cemented carbide has the characteristics of high strength, high hardness, high elastic modulus, wear resistance, corrosion resistance, low thermal expansion coefficient and high chemical stability. It is known as "industrial teeth" and is widely used in mining, machining, etc. aspect. However, conventional cemented carbide is a two-phase uniform structure of WC phase and binder phase, and its internal and external structure and mechanical properties are consistent, and there is a contradiction between high hardness, wear resistance and toughness. For cemented carbide...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C23C8/64C23C8/02
Inventor 刘咏李昆李亚林李荣付
Owner 株洲金韦硬质合金有限公司