Device for real-time monitoring of mixing material ratio data in asphalt mixing station

A real-time data monitoring and mixing plant technology, applied in the direction of program control, computer control, general control system, etc., can solve the problem that the asphalt mixture detection method cannot meet the requirements of real-time monitoring, the printing data of the asphalt mixing plant cannot fully play its role, and the asphalt Problems such as the difficulty of online real-time monitoring of the mixing quality of the mixture, to achieve the effect of improving and maintaining the interests of the enterprise, increasing the risk of the system, and saving resources

Inactive Publication Date: 2011-04-06
CHANGAN UNIV
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] 1) Existing asphalt mixture detection methods cannot meet the requirements of real-time monitoring
[0005] 2) The printed data of the asphalt mixing plant cannot fully play its role
[0007] 4) The mixing station equipment cannot be adjusted and repaired in time
[0008] Due to the above reasons, the mixing quality of asphalt mixture is difficult to realize online real-time monitoring. If some failures occur in the mixing equipment, a large number of unqualified products will be used on the road surface, resulting in unstable pavement quality.
Furthermore, even after the project is completed, only extremely limited test data and analysis results can be used to describe the quality of a large number of mixtures, resulting in the loss of control of the asphalt mixture quality evaluation system, making it difficult to evaluate the quality of the built project

Method used

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  • Device for real-time monitoring of mixing material ratio data in asphalt mixing station
  • Device for real-time monitoring of mixing material ratio data in asphalt mixing station
  • Device for real-time monitoring of mixing material ratio data in asphalt mixing station

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Embodiment Construction

[0024] see figure 1 and figure 2 , the real-time data monitoring device of the asphalt mixing station mixing ratio of the present invention comprises the industrial control computer 1 in the operation room of each mixing station, and a VGA high-definition image acquisition card is installed on the industrial control computer 1 in the operation room of each mixing station 2. The VGA high-definition image acquisition card is connected to the wireless module 3 through the RS232 bus serial port. The wireless module 3 and the GPRS module 6 form a GPRS wireless network. The GPRS wireless network is connected to the monitoring center computer 5 through the Internct network and the router 4 . Remote monitoring software is housed in the monitoring center computer 5 .

[0025] The working process of the device is:

[0026] Use the VGA high-definition image acquisition card to collect the images of the interface in the assigned on-site industrial control asphalt mixing plant.

[0027...

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Abstract

The invention discloses a device for real-time monitoring of the mixing material ratio data in an asphalt mixing station, comprising an industrial control computer in each mixing station operating room. The industrial control computer in each mixing station operating room is provided with a VGA (Video Graphics Array) high-definition image collection card which is connected with a wireless module through an RS232 bus serial port; and the wireless module and a GPRS (General Packet Radio Service) module form a GPRS wireless network which is connected with a computer in a monitoring centre through an Internet network and a router. The invention can realize online real-time monitoring of the mixing quality of the asphalt mixing material, and ensure that device operators can rapidly and accurately find the problems of the mixing device so as to improve the stability of the product quality, ensure the enterprise benefit and reduce the resource waste.

Description

technical field [0001] The invention belongs to control equipment in the field of detection of industrial equipment, and relates to a real-time data monitoring device for mixing ratio of asphalt mixing stations, which is mainly used for real-time monitoring of the mixing ratio of each mixing station by the traffic construction supervision department. Data monitoring can meet the requirements of the traffic construction supervision department for its reliability, robustness, accuracy and detection precision. Background technique [0002] The asphalt mixing plant is a special equipment for mixing various specifications of aggregates (sand, stone), binders (asphalt or residual oil) and fillers (mineral powder) in a certain proportion, and stirring them into a uniform asphalt mixture at a certain temperature. , is an important construction machine for highways, urban roads and other engineering buildings. Asphalt mixing station accounts for the largest proportion of constructio...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G05B19/048E01C19/10
Inventor 宋焕生王鑫东刘洪海夏波马锐安郭玲玲袁彬张静严玍伻周婷洁
Owner CHANGAN UNIV
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