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Drying method of ultrahigh molecular weight polyethylene (UHMWPE) fibers

An ultra-high molecular weight, polyethylene fiber technology, applied in the direction of one-component polyolefin rayon filament, rayon filament cleaning/drying, etc., can solve the problem of reducing the impact resistance of stab-resistant fabrics, weak adhesion, and thread drying. sufficient and other problems to achieve uniform mechanical properties, stable mechanical properties, and high puncture resistance.

Inactive Publication Date: 2013-03-06
杨珍芬
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The drying method in the prior art is generally as follows: the filaments of ultra-high molecular weight polyethylene fibers are laid flat on the conveyor belt, and sent to the drying chamber for drying. In the drying chamber, the heater is arranged at the bottom, that is, the filaments are dried. Drying from bottom to top, and the existing conveyor belt is usually iron mesh, which has good thermal conductivity. If the heating temperature is too high, it will easily cause the filaments to be overheated locally on the contact surface with the iron mesh, and the filaments will be heated unevenly, so that after drying The mechanical properties of ultra-high molecular weight polyethylene fiber filaments are unstable, and the mechanical properties of the stab-resistant fabric surface made by ultra-high molecular weight polyethylene fiber filaments are not uniform, which affects the stab-proof and ballistic performance of stab-resistant fabrics; Although the temperature is too low, it can reduce the local heating degree of the ultra-high molecular weight polyethylene filaments, but it cannot dry the filaments sufficiently. Due to the moisture attached to the filaments, it is easy to cause poor adhesion during the gluing process, thereby reducing the temperature. Impact resistance of the final stab-resistant fabric

Method used

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  • Drying method of ultrahigh molecular weight polyethylene (UHMWPE) fibers
  • Drying method of ultrahigh molecular weight polyethylene (UHMWPE) fibers
  • Drying method of ultrahigh molecular weight polyethylene (UHMWPE) fibers

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] 1. Place the 400-denier RYX90 ultra-high molecular weight polyethylene fiber produced by Ningbo Rongyi Chemical Fiber Technology Co., Ltd. on the creel.

[0042] 2. The crimped ultra-high molecular weight polyethylene fiber 5 is pre-dried, first-stage drying, second-stage drying, and third-stage drying in sequence:

[0043] pre-dried

[0044] The crimped ultra-high molecular weight polyethylene fibers 5 are introduced into the pre-drying chamber for first-stage drying, the direction of the hot air is controlled to blow from the bottom of the ultra-high molecular weight polyethylene fibers 5 to the top, the drying temperature is set at 105° C., and the vehicle speed is set at 90 m / min.

[0045] first stage drying

[0046] The pre-dried ultra-high molecular weight polyethylene fiber 5 is introduced into the first drying chamber 1 for first-stage drying, the direction of the hot air is controlled to blow from the bottom of the ultra-high molecular weight polyethylene fibe...

Embodiment 2

[0061] The difference between this embodiment and embodiment 1 is:

[0062] 2. The crimped ultra-high molecular weight polyethylene fiber 5 is sequentially subjected to first-stage drying, second-stage drying, and third-stage drying:

[0063] first stage drying

[0064] The crimped ultra-high molecular weight polyethylene fiber 5 is introduced into the first drying chamber 1 for first-stage drying, the direction of the hot air is controlled to blow from the bottom of the ultra-high molecular weight polyethylene fiber 5 to the top, the drying temperature is set at 100° C., and the vehicle speed is set at 85 m / h min.

[0065] second stage drying

[0066] The ultra-high molecular weight polyethylene fiber 5 after the first-stage drying is introduced into the second drying chamber 2 for second-stage drying, the direction of the hot air is controlled to blow from above the ultra-high molecular weight polyethylene fiber 5 to the bottom, and the drying temperature is set at 70°C. ...

Embodiment 3

[0070] The difference between this embodiment and embodiment 1 is:

[0071] 2. The crimped ultra-high molecular weight polyethylene fiber 5 is sequentially subjected to first-stage drying, second-stage drying, and third-stage drying:

[0072] first stage drying

[0073] The crimped ultra-high molecular weight polyethylene fiber 5 is introduced into the first drying chamber 1 for first-stage drying, and the direction of the hot air is controlled to blow upward from the bottom of the ultra-high molecular weight polyethylene fiber 5. The drying temperature is set at 110° C., and the vehicle speed is set at 95 m / h min.

[0074] second stage drying

[0075] The ultra-high molecular weight polyethylene fiber 5 after the first-stage drying is introduced into the second drying chamber 2 for second-stage drying, the direction of the hot air is controlled to blow from the top of the ultra-high molecular weight polyethylene fiber 5 to the bottom, and the drying temperature is set at 10...

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Abstract

The invention provides a drying method of ultrahigh molecular weight polyethylene (UHMWPE) fibers. The method comprises the following steps: coiled UHMWPE fiber yarns are fed into a dryer to go through first-stage drying, second-stage drying and third-stage drying in sequence; during the first-stage drying process, hot air blows from the lower parts of the UHMWPE fibers to the upper parts of the UHMWPE fibers; during the second-stage drying process, hot air blows from the upper parts of the UHMWPE fibers to the lower parts of the UHMWPE fibers; and during the third-stage drying process, hot air blows from the upper parts of the UHMWPE fibers to the lower parts of the UHMWPE fibers. Through the drying method provided by the invention, partial heating of the UHMWPE fibers in the drying processes caused by over-high temperature of a conveyor belt is avoided, and the mechanical performance of the UHMWPE fibers is stabilized, so that a finally manufactured anti-puncture fabric has even mechanical performance and high puncture resistance.

Description

technical field [0001] The invention relates to the field of safety protection, in particular to a drying method for ultra-high molecular weight polyethylene fibers. Background technique [0002] Ultra-high molecular weight polyethylene (UHMWPE) fiber is also called high-strength high-modulus polyethylene (HSHMPE) fiber or elongated chain (ECPE) polyethylene fiber, which is composed of relative molecular weight in (1~6)×10 6 Polyethylene is made by spinning and super stretching. Compared with other fiber-reinforced composite materials, ultra-high molecular weight polyethylene fiber composites have lighter weight, better dielectric properties and impact resistance, so they are widely used in aerospace, sea defense, weaponry and other fields. [0003] Stab-resistant fabrics made of ultra-high molecular weight polyethylene fibers have important applications in the field of stab-proof and bullet-proof. At present, the following process steps are generally used for the preparat...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D01D10/06D01F6/04D04H1/46
Inventor 赵罗杰陈永银周成程黄金帮陈钢
Owner 杨珍芬
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