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Solenoid coil, manufacture method thereof and stepping motor

A technology of electromagnetic coils and electromagnetic poles, which is applied in the field of stepping motors, electromagnetic coils and their manufacturing, can solve problems such as weak connections, good electromagnetic coils, and cracking of the encapsulation layer, so as to improve electrical performance and insulation performance, and improve product quality. Reliable, reliable effect of sealing

Active Publication Date: 2011-08-03
ZHEJIANG SANHUA INTELLIGENT CONTROLS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The disadvantage of the integral shell structure is that: due to the need to rely on positioning parts and interference fit for positioning, the positioning structure on internal functional components such as the shell and stator shell is complicated, and generally needs to be prepared as a labyrinth structure; in addition, relying on interference fit for positioning positioning, resulting in a weak connection and a poor seal between the housing and functional components
[0006] The disadvantages of the outsourcing injection molding structure are: due to the need to match the shape of the welding part of the housing, the shape of the cable component installation position, and the external shape after the electromagnetic coil is packaged, and the injection material fills the gap space inside the two symmetrical stator shells, the mold required for injection molding The structure is more complex, and the injection molding process is complicated; in addition, due to the different materials of the encapsulation layer and the material of the stator shell, the expansion coefficients of heating and cooling are different, and cracking of the encapsulation layer may occur during use, so the performance requirements for injection molding materials are relatively high.
[0007] It can be seen that the prior art does not provide an electromagnetic coil with simple process structure and good packaging effect

Method used

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  • Solenoid coil, manufacture method thereof and stepping motor
  • Solenoid coil, manufacture method thereof and stepping motor
  • Solenoid coil, manufacture method thereof and stepping motor

Examples

Experimental program
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Effect test

Embodiment 1

[0044] figure 2 It is a partial cross-sectional structural schematic diagram of the electromagnetic coil provided by Embodiment 1 of the present invention. The electromagnetic coil includes basic functional components, including at least a coil frame 1 , an enameled wire 2 , an electromagnetic pole plate 3 and a stator casing 4 arranged in pairs up and down. On one side of the bobbin 1 is also formed a contact pin 7 connected to the enameled wire 2 for connecting the cable component 13 . Specifically, the enameled wire 2 is wound on the coil bobbin 1 to form a coil winding, and the stator housing 4 is covered on the outside of the enameled wire 2 and the coil bobbin 1 to form a cylindrical structure. The electromagnetic pole plate 3 is formed inside the cylindrical structure. The claw pole spacing between the shell 4 and the electromagnetic pole plate 3 is distributed on the peripheral wall of the inner hole of the coil.

[0045] In this embodiment, the electromagnetic coil...

Embodiment 2

[0061] Figure 10 It is a flow chart of the electromagnetic coil manufacturing method provided by Embodiment 2 of the present invention, the method includes the following steps:

[0062] Step 110, winding the enameled wire on the coil bobbin, assembling the electromagnetic pole plate, buckling the stator shell on the outside of the coil bobbin, and setting pins for connecting cable components on one side of the coil bobbin, that is, winding the enameled wire to form a coil winding, The paired two windings form the stator functional assembly by cooperating with the two electromagnetic pole plates and the stator shell;

[0063] Step 120, using injection molding process to inject resin material between the paired stator casing and the claw poles of the electromagnetic pole plate to form an injection molded body. The injection molding material extends out of the two ends of the stator casing to form a first connecting part;

[0064] Step 130: Injection-molding the housing throug...

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Abstract

The invention discloses a solenoid coil, a manufacture method thereof and a stepping motor. The solenoid coil comprises a pair of coil skeletons, a pair of enamelled wires, a pair of electromagnetic polar plates, a pair of stator shells, an injection body, a shell and a filling body, wherein the injection body extends out of two ends of the stator shells, and a first connection part is formed on the outer side of the upper end surface of the injection body; a second connection part is formed on the side wall of the inner side of an upper end; the shape and the position of the second connection part correspond to those of the first connection part, and the second connection part and the first connection part are fixedly connected; the filling body is filled between the injection body and the shell and filled in gaps in the stator shells and is obtained by solidifying fluid material. According to the solenoid coil provided by the invention, external encapsulating structure is realized. The technology for realizing the structure is simple, a required die has simple structure, the sealing property of the shell is more reliable, the electric property and the insulating property of the solenoid coil are improved, and product reliability is improved.

Description

technical field [0001] Embodiments of the present invention relate to electromagnetic coil structure technology, in particular to an electromagnetic coil, a manufacturing method thereof, and a stepping motor. Background technique [0002] Solenoid coils are essential components in motors, motors, and other equipment. The basic functional components of the electromagnetic coil include a coil frame, an enameled wire wound on the coil frame, and an electromagnetic pole plate arranged between the two coil frames. The stator shell is buckled outside the coil frame wound with the enameled wire. The functional components of the above electromagnetic coils need to be packaged and fixed before they can become commonly used electromagnetic coils. The prior art mainly provides two packaging forms of electromagnetic coils. [0003] The first package form is an integral housing structure, which can be referred to Japanese Patent Application No. 2006-333664. The integral shell structur...

Claims

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Application Information

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IPC IPC(8): H02K3/04H02K15/04H02K37/00
Inventor 孙占龙魏先让
Owner ZHEJIANG SANHUA INTELLIGENT CONTROLS CO LTD
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