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Wet brake friction plate and manufacturing method thereof

A wet brake and friction plate technology, applied in the direction of friction linings, brake parts, mechanical equipment, etc., can solve the problems of small friction coefficient, inability to complete, large wear, etc., and achieve the effect of improving friction coefficient and prolonging service life.

Active Publication Date: 2011-10-19
杭州萧山红旗摩擦材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The following problems are found in the use of traditional friction plates: 1. The effective friction area of ​​the friction plate is too small; 2. The friction coefficient is small and the wear is relatively large. Only one harvesting period can be completed, or even one harvesting period cannot be completed.
It affects the agricultural harvest as scheduled, and at the same time affects the quality of agricultural products

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] Embodiment 1: A wet brake friction plate, including the following ingredients: 35 parts of cotton pulp, 8 parts of carbon fiber, 13 parts of spinning fiber, 20 parts of graphite, 6 parts of sepiolite, 6 parts of friction powder, 10 parts of iron red, 5 parts of iron yellow, 4 parts of latex, 8 parts of feldspar, 0.5 part of alkaloid and 0.06 part of sulfur.

[0025] A preparation method of a wet brake friction plate, according to the following process steps:

[0026] (1), ingredients: the ratio of water to ingredients is 200:8;

[0027] (2), beating: according to the ratio of step (1), inject water in the beating tank, start the beating machine, add cotton pulp earlier, the rotating speed of the beating machine is 2000 rpm, and the feed speed of the paper knife in the beating machine is gradually Increase the beating time for 20 minutes. After the cotton pulp is broken up, add carbon fiber and spun fiber. When the carbon fiber and spun fiber are thinned until there is ...

Embodiment 2

[0041] Embodiment 2: A wet brake friction plate, including the following ingredients: 36 parts of cotton pulp, 9 parts of carbon fiber, 14 parts of spinning fiber, 22 parts of graphite, 7 parts of sepiolite, 7 parts of friction powder, 13 parts of iron red, 6 parts of iron yellow, 4.4 parts of latex, 9 parts of feldspar, 0.7 part of alkaloid and 0.07 part of sulfur.

[0042] A preparation method of a wet brake friction plate, according to the following process steps:

[0043] (1), ingredients: the ratio of water to ingredients is 200:8;

[0044] (2), beating: according to the ratio of step (1), inject water in the beating tank, start the beating machine, add cotton pulp earlier, the rotating speed of the beating machine is 2000 rpm, and the feed speed of the paper knife in the beating machine is gradually Increase the beating time for 25 minutes. After the cotton pulp is dispersed, add carbon fiber and spun fiber. When the carbon fiber and spun fiber are fined until there is ...

Embodiment 3

[0058] Embodiment 3: A wet brake friction plate, including the following ingredients: 38 parts of cotton pulp, 10 parts of carbon fiber, 15 parts of spinning fiber, 25 parts of graphite, 8 parts of sepiolite, 8 parts of friction powder, 15 parts of iron red, 8 parts of iron yellow, 5 parts of latex, 10 parts of feldspar, 1 part of alkaloid and 0.08 part of sulfur.

[0059] A preparation method of a wet brake friction plate, according to the following process steps:

[0060] (1), ingredients: the ratio of water to ingredients is 200:8;

[0061] (2), beating: according to the ratio of step (1), inject water in the beating tank, start the beating machine, add cotton pulp earlier, the rotating speed of the beating machine is 2000 rpm, and the feed speed of the paper knife in the beating machine is gradually Increase the beating time for 30 minutes. After the cotton pulp is broken up, add carbon fiber and spun fiber. When the carbon fiber and spun fiber are thinned until there is ...

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Abstract

The invention relates to a friction plate, in particular to a wet brake friction plate and a manufacturing method thereof. The wet brake friction plate is manufacturing from the following raw materials: 35-38 parts of cotton pulp, 8-10 parts of carbon fiber, 13-15 parts of aramid fiber, 20-25 parts of graphite, 6-8 parts of sepiolite, 6-8 parts of friction powder, 10-15 parts of iron oxide red, 5-8 parts of iron oxide yellow, 4-5 parts of latex, 8-10 parts of feldspar, 0.5-1 part of raw alkali and 0.06-0.08 part of sulfur. The manufacturing method comprises the following steps of: material proportioning -> pulping -> papermaking -> paper drying -> paper cutting -> gum dipping -> secondary paper drying -> paper curing -> chip plate treatment -> pasting -> friction plate curing -> subsequent friction plate processing -> cleaning and packaging. According to the wet brake friction plate and the manufacturing method thereof, the friction coefficient is increased, and the service life is prolonged.

Description

technical field [0001] The invention relates to a friction plate, in particular to a wet brake friction plate and a preparation method thereof. Background technique [0002] In agricultural machinery, the wet brakes used have extremely high requirements on the performance of the friction plates. Since the annual working hours of agricultural machinery are relatively short, and the harvesting task must be completed in a limited period of time, the quality requirements for the friction plates are extremely high. The following problems are found in the use of traditional friction plates: 1. The effective friction area of ​​the friction plate is too small; 2. The friction coefficient is small and the wear is relatively large. Only one harvesting period can be completed, or even one harvesting period cannot be completed. It affects the agricultural harvest as scheduled, and at the same time affects the quality of agricultural products. Contents of the invention [0003] The in...

Claims

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Application Information

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IPC IPC(8): F16D69/02F16D65/02D21F13/02D21H13/50
Inventor 严秀文张银华王国金李文荣胡仲康
Owner 杭州萧山红旗摩擦材料有限公司
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