Control program modularization system for numerical control machine

A technology of numerical control machine tools and numerical control systems, applied in the direction of digital control, electrical program control, etc., can solve the problems that hinder the level of control program preparation, improve production debugging and equipment maintenance, communication barriers between control programs of numerical control machine tools, and difficulty in the control effect of numerical control machine tools and other issues to achieve the effect of good program structure, good portability and good readability

Active Publication Date: 2011-10-19
SHENYANG MACHINE TOOLGRP RES & DESIGN INST CO LTD SHANGHAI BRANCH
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AI Technical Summary

Problems solved by technology

At present, there is no clear and unified standard for the inspection of the quality of control programs. In actual projects, the control quality is often judged based on the final execution results. As a result, the compilation of control programs has become a very personalized work, and each control program has a lot of randomness. This creates a big obstacle to the mutual exchange of CNC machine tool control programs. Thi

Method used

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  • Control program modularization system for numerical control machine
  • Control program modularization system for numerical control machine
  • Control program modularization system for numerical control machine

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[0025] Specific implementation plan

[0026] The CNC machine tool control program modularization system takes a CNC machine tool with two hydraulic stations (Z-axis balance hydraulic station and loose / clamp control hydraulic station) as a simple example to illustrate the specific application process of the present invention. In this example, all programs and applications are compiled based on the Siemens 840D CNC system that is currently configured for CNC machine tools.

[0027] Such as figure 1 As shown, the human-machine interface of the numerical control machine tool communicates with the numerical control system NCU unit through the MPI bus and the numerical control system servo unit through the drive bus and the device bus respectively, and the numerical control system NCU unit communicates with the input and output modules through the profibus bus.

[0028] In the NCU unit of the CNC system such as figure 2 As shown, the CNC machine tool control program system of the present ...

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Abstract

The invention discloses a control program modularization system for a numerical control machine. The system comprises a human machine interface (HMI). The system is characterized in that: a numerical control machine control program system in a numerical control unit (NCU) is subdivided according to each functional program and reflected in a module form; a function selection parameter number checkmodule is stored and set inside a programmable logic controller (PLC) of the system; a basic function library module contains control logic programs of corresponding sub functions after the function of the numerical control machine is decomposed; a storage data and system start module, an axis control module and an auxiliary function selection module in the PLC are called for data processing and selection and start of corresponding functions; and an input/output signal mapping module is used for logic processing between the internal storage data and the actual input/output signals. The related functional modules are called by function selection on the HMI, so that a certain functional program can be complemented or modified, the production efficiency of the numerical control machine is improved, the fault rate of the numerical control machine is reduced, and the reliability of the numerical control machine in actual use is enhanced.

Description

technical field [0001] The invention relates to the field of automatic control, and is used for a control program modular system for numerical control machine tool control and motion control. technical background [0002] In the control process of CNC machine tools, a lot of control program compilation work is often required, and there is a contradiction between the current traditional programming methods and advanced control application requirements. At present, there is no clear and unified standard for the inspection of the quality of control programs. In actual projects, the control quality is often judged based on the final execution results. As a result, the compilation of control programs has become a very personalized work, and each control program has a lot of randomness. This has caused great obstacles to the mutual exchange of CNC machine tool control programs. This situation is even more serious when a CNC machine tool hardware structure is divided into several d...

Claims

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Application Information

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IPC IPC(8): G05B19/414
Inventor 刘春时徐兆成化春雷李焱林剑锋刘永吉隋海倬刘丹阳宋铁邴旭孙旸贾馨莹张明洋刘洪强王哲郝越邦刘旭沈超于存谦张鹏王晓玉张吉赵智
Owner SHENYANG MACHINE TOOLGRP RES & DESIGN INST CO LTD SHANGHAI BRANCH
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