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Device and method for forming central flange pipe joint from round rod material in one-step, multidirectional and composite manner

A compound forming and round bar technology, applied in forging/pressing/hammer devices, mechanical equipment, engine components, etc., can solve the problems of different plastic processing techniques, low material utilization rate, low production efficiency, etc., to save processing time , high utilization rate of materials, less process effect

Inactive Publication Date: 2012-02-22
JIANGSU UNIV
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0002] Pipe joints are key parts of pipeline connections in petroleum, chemical, metallurgy, machinery and other industries. They can be produced by various processes such as casting, welding, plastic processing, and cutting. Due to the high production efficiency of plastic processing, material saving and low processing cost The pipe joints have high strength and good corrosion resistance. Therefore, the mass production of most pipe joints adopts the plastic processing process. In contrast, the cutting process is used to produce the middle flange pipe joints. Low, low material utilization
[0003] The shape and structure of pipe joints are different, and the plastic processing technology is also different. Generally, stamping, forging, extrusion and other processes can be used. Compared with the end flanges, the difficulty of using plastic processing methods in the production of the middle flange lies in the polymer material in the middle. , the forming is difficult and requires multiple formings. At present, there is no report on the use of round bars to form the middle flange in one step and multi-directional.

Method used

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  • Device and method for forming central flange pipe joint from round rod material in one-step, multidirectional and composite manner
  • Device and method for forming central flange pipe joint from round rod material in one-step, multidirectional and composite manner
  • Device and method for forming central flange pipe joint from round rod material in one-step, multidirectional and composite manner

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example

[0037] Example: A Typical Mid-Flanged Fitting, Small End OD d 3 =20mm, height h 1 =14mm, outer diameter of big end d 6 =24mm, height h 2 =14mm, through hole diameter d 4 =12mm, big end step hole diameter d 5 =17.8mm, the hexagonal flange in the middle is simplified into a cylindrical flange with a diameter of 30mm, and the overall height of the pipe joint in the middle flange h =38mm; the material is 15#; the diameter of the round bar is used d 1 =24mm, l =26.5mm; place the round bar on the core 4 of the die, install the punch 2 in the upper pit 5 of the upsetting ring of the punch, place it on the round bar, and put it on the 1600KN hydraulic press from top to bottom The extrusion is carried out under the pressure, the metal filling is in good condition, and the metal flow is consistent with the design.

[0038] The one-step multi-directional compound forming method of the middle flange pipe joint of the round bar material of the present invention can make the m...

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Abstract

The invention discloses a method for forming a central flange pipe joint from a round rod material in a one-step, multidirectional and composite manner. The method comprises the following steps of: using the round rod material as a blank; after perforating a conical head male die, upsetting, extruding and forming the central flange part of the pipe joint; simultaneously, upwardly and reversely extruding and downwardly and forwardly extruding to form the upper end and the lower end of the pipe joint. According to the method disclosed by the invention, metal can flow in multiple directions, such as upward, downward and radial simultaneously; the deformation force is small; fewer work stations are required; compared with the pipe joint cutting, the material utilization rate is high; the production efficiency is high; the metal flow organization is good; and the method is especially applied to production of high-pressure pipe joints.

Description

technical field [0001] The invention relates to a central flange pipe joint, in particular to a device and method for one-step multi-directional compound forming of a central flange pipe joint from round bar materials. Background technique [0002] Pipe joints are key parts of pipeline connections in petroleum, chemical, metallurgy, machinery and other industries. They can be produced by various processes such as casting, welding, plastic processing, and cutting. Due to the high production efficiency of plastic processing, material saving and low processing cost The pipe joints have high strength and good corrosion resistance. Therefore, the mass production of most pipe joints adopts the plastic processing process. In contrast, the cutting process is used to produce the middle flange pipe joints. Low, low material utilization. [0003] The shape and structure of pipe joints are different, and the plastic processing technology is also different. Generally, stamping, forging,...

Claims

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Application Information

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IPC IPC(8): B21K1/16B21C23/03B21C25/02B21J5/08B21J13/02
Inventor 王雷刚黄瑶田辉王楚翘
Owner JIANGSU UNIV
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