Optical fiber bundle and manufacturing method thereof

A manufacturing method and technology of optical fiber bundles, applied in the direction of bundle optical fibers, etc., can solve the problems of limited number of optical fibers in optical fiber bundles, large adhesion area of ​​optical fiber ribbons, difficult stripping, etc., and achieve stable processing quality, convenient stripping, and simple processing technology. Effect

Inactive Publication Date: 2012-03-28
NANJING WASIN FUJIKURA OPTICAL COMM LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the color limit, basically only 12 cores can be achieved, and it also faces the problem of poor stripping performance. Considering that the optical fibers must be stripped out one by one when the optical cable is connected, the current use of large cores in optical cables The optical cables are all optical fiber ribbons and are placed flat, such as figure 2
However, due to the limitation of the eye mask structure, there can only be two optical fiber ribbons placed flat, which greatly restricts the number of optical fiber cores contained in the optical fiber bundle.
If the optical fiber ribbon is made into a stacked structure, the number of optical fiber cores in the optical fiber bundle can be greatly increased, but this brings about the difficulty of stripping
In fact, will figure 1 It is more troublesome to strip the optical fibers in the optical fiber ribbon shown in the figure. If the optical fiber ribbons are stacked, the adhesion area of ​​adjacent optical fiber ribbons will be larger, and the stripping will be more difficult.
Therefore, practical large-core fiber bundles have not been able to be introduced to the market

Method used

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  • Optical fiber bundle and manufacturing method thereof
  • Optical fiber bundle and manufacturing method thereof
  • Optical fiber bundle and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] In this embodiment, an optical fiber with a diameter of 230-240 μm is used as a raw material, and a circular optical fiber bundle eye mask is used to produce a 64-core optical fiber bundle with a circular cross-section. For the production process, see Figure 5 ,details as follows:

[0027] Lay the above-mentioned eight optical fibers A up and down to form eight layers, and run forward at a speed of 145-155m / min through the optical fiber tape eye mask 1, UV resin at a pressure of 2.0-1.7bar and a flow rate of 70-90ml / min After entering the optical fiber belt eye mask 1, the optical fiber A is coated with UV resin and bonded to each other after entering the eye mask 1. Nitrogen cooling with a flow rate of 50 L / min forms eight optical fiber ribbons B. The eight optical fiber ribbons B respectively pass through the isolation layer coating liquid tank 4 of the corresponding layer at the above-mentioned speed. Silicon oil is built in the tank, and the outer surface of the o...

Embodiment 2

[0030] In this embodiment, an optical fiber ribbon containing eight cores (the diameter of the optical fiber in the optical fiber ribbon is 230-240 μm) is used as a raw material, and a square eye mask is used to produce a 64-core optical fiber bundle with a rectangular cross-section. The production process is shown in Image 6 ,details as follows:

[0031] The above eight optical fiber ribbons B are stacked and placed side by side, and pass through the isolation layer coating solution tank 4 of the corresponding layer at a speed of 145-155m / min. The isolation layer covered with silicone oil, the thickness of the isolation layer is about 0.01mm, the optical fiber ribbon quickly enters the optical fiber bundle eye mask 5, and the UV resin 3 enters the square optical fiber bundle eye mask 5 at a pressure flow of 2.0~1.7bar, eight optical fiber ribbons B enters the rectangular optical fiber bundle eye mask 5 and passes through the optical fiber bundle eye mask hole 51 and is coate...

Embodiment 3

[0034] In this embodiment, two 8-core optical fiber ribbons (the diameter of the optical fiber in the optical fiber ribbon is 230~240 μm) are used as raw materials to produce a 16-core optical fiber bundle with a rectangular cross-section. For the production process, see Image 6 ,details as follows:

[0035] The two optical fiber ribbons B pass through the isolation layer coating liquid tank 4 of the corresponding layer at a speed of 145-155m / min. Silicon oil is built in the tank. The thickness is about 0.01mm. This optical fiber ribbon enters the optical fiber bundle eye mask 5 very quickly, the UV resin 3 enters the optical fiber bundle eye mask 5 with a pressure of 2.0-1.7 bar, and the two optical fiber ribbons B enter the optical fiber bundle eye mask 5 and pass through the rectangular optical fiber bundle eye mask 51 After being coated with UV resin and bonded to each other, when irradiated by a UV lamp with an illumination of 4500-6000W in the UV light box 6, the silic...

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Abstract

The invention relates to the technical filed of optical fiber, and particularly relates to an optical fiber bundle and a manufacturing method thereof. The UV (Ultraviolet) optical fiber bundle comprises a plurality of optical fiber ribbons, each optical fiber ribbon is provided with an isolation layer on the outer surface along the ribbon length, the plurality of optical fiber ribbons with isolation layers are stacked and consolidated by UV (Ultraviolet) resin integrally. 2 to 12 optical fiber ribbons are stacked into 2 to 12 layers. The optical fiber ribbons are wrapped. A plurality of stacked optical fiber ribbons are consolidated as optical fiber bundles with circular or rectangular cross sections by UV resin; the diameter of the optical fiber bundle with a circular cross section is 3000 to 3050mu m, the long side of the optical fiber bundle with a rectangular cross section is 2150 to 2200mu m long. The optical fiber bundle contains 2 to 8 optical fiber ribbons which are stacked in parallel, and each optical fiber ribbon contains 8 optical fibers tiled horizontally and in parallel. The optical fiber bundle is manufactured by stacking and placing the optical fiber ribbons in parallel, thus overcoming the technical prejudice in prior art that the optical fiber ribbons in the optical fiber bundle cannot be stacked and placed in parallel and meeting the requirement of people on optical cables with a large number of cores, the processing technology is simple and the processing quality is stable.

Description

technical field [0001] The invention relates to the field of optical fiber technology, in particular to an optical fiber bundle and a manufacturing method thereof. Background technique [0002] With the rapid development of the communication industry, the demand for the network is increasing day by day, and there are more and more requirements for optical cables with a large number of cores. However, the optical fiber ribbon can generally only be made of 12 cores, and 12 optical fibers of different colors are arranged side by side and cured by UV resin to form a figure 1 fiber optic ribbon shown. If the number of fiber cores exceeds 12, fibers of the same color will appear in the same fiber ribbon, which is difficult to distinguish. Therefore, the number of cores of the optical fiber ribbon is limited by the color of the optical fiber. In order to obtain an optical cable with a larger number of cores, although it is also possible to consolidate multiple optical fiber ribbo...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G02B6/04
Inventor 王小泉
Owner NANJING WASIN FUJIKURA OPTICAL COMM LTD
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