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Epoxy resin composition, prepreg and fiber-reinforced composite material

A technology of epoxy resin and composite material, applied in the field of epoxy resin composition, prepreg and fiber reinforced composite material, can solve the problems of reduced mechanical strength, poor storage stability, difficult to use, etc., and achieve excellent flame retardancy Effect

Active Publication Date: 2012-05-09
MITSUBISHI CHEM CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] However, this method still has the following problems
[0006] 1) Reduced mechanical strength
[0007] 2) Poor storage stability
[0009] 4) Red phosphorus or phosphate compounds are easily hydrolyzed, so it is difficult to use them in printed wiring boards or electronic materials that require high insulation or water resistance

Method used

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  • Epoxy resin composition, prepreg and fiber-reinforced composite material
  • Epoxy resin composition, prepreg and fiber-reinforced composite material
  • Epoxy resin composition, prepreg and fiber-reinforced composite material

Examples

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Effect test

preparation example Construction

[0167] "Preparation Method of Epoxy Resin Composition"

[0168] Each of the epoxy resin compositions of the above-mentioned first to third aspects can be prepared by mixing the respective components. As a mixing method of each component, the method using a mixer, such as a three-roll mill, a planetary mixer, a kneader, a universal mixer, a homogenizer, and a homodisperser, is mentioned.

[0169] "Prepreg"

[0170] Each of the epoxy resin compositions of the above-mentioned first to third aspects can be impregnated into reinforcing fibers and used as a prepreg.

[0171] As the reinforcing fibers, various inorganic or organic fibers such as carbon fibers, aramid fibers, nylon fibers, high-strength polyester fibers, glass fibers, boron fibers, alumina fibers, and silicon nitride fibers can be used. Among them, carbon fiber, aramid fiber, glass fiber, boron fiber, alumina fiber, and silicon nitride fiber are preferable from the viewpoint of flame retardancy, and carbon fiber is ...

Embodiment 1

[0204] 17.5 parts by mass of C-1, 7.5 parts by mass of D-1, and 5 parts by mass of E-1 were measured, stirred, and mixed in a container. This was further finely mixed with a three-roll mill to obtain a curing agent masterbatch.

[0205] 60 parts by mass of A-1 and 82.5 parts by mass of C-1 were measured in a flask, heated to 150°C using an oil bath, and dissolved and mixed. Thereafter, it was cooled to about 60° C., and the above-mentioned curing agent masterbatch was stirred and mixed to obtain an epoxy resin composition.

[0206] The obtained epoxy resin composition is injected between two glass plates sandwiching a 2mm thick polytetrafluoroethylene spacer, and heat-cured under the curing conditions of 130°C x 2 hours and a heating rate of 2°C / min. , to get a 2mm thick resin plate.

[0207] The resulting epoxy resin composition was formed into a film with a M-500 comma coater manufactured by HIRANO TECSEED Co., Ltd. to produce 40g / m 2 resin film. Using this resin film an...

Embodiment 2、3

[0211] Except that the composition ratio was changed as shown in Table 2, the same operation was carried out as in Example 1 to prepare an epoxy resin composition. The production of the resin plate, the production of the prepreg, the production of the carbon fiber composite material plate, and their evaluation were carried out in the same manner as in Example 1. The evaluation results are shown in Table 2 together.

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Abstract

Disclosed is an epoxy resin composition with excellent flame retardant properties that contains no halogen-based flame retardants, red phosphorus or organophosphates. Also disclosed are a prepreg and a fiber-reinforced composite material using said epoxy resin composition. Said epoxy resin composition must contain: a phosphorus-containing epoxy resin (A) that comprises a compound represented by formula (a); a novolac epoxy resin (C); and an epoxy resin curing agent (D). A prepreg that contains said epoxy resin composition, and the fiber-reinforced composite material obtained by curing said prepreg are also disclosed.

Description

technical field [0001] The present invention relates to epoxy resin composition, prepreg and fiber reinforced composite material. [0002] This application is based on Japanese Patent Application No. 2009-132226 filed in Japan on June 1, 2009, Japanese Patent Application No. 2009-132227 filed in Japan on June 1, 2009, and Japanese Patent Application No. 2009 filed in Japan on June 23, 2009. -148204 and Japanese Patent Application No. 2010-123147 filed in Japan on May 28, 2010 to claim priority, the contents of which are incorporated herein by reference. Background technique [0003] In the past, as a flame-retardant method for fiber-reinforced composite materials, the method of blending halogen-based flame retardants such as brominated epoxy resins into the matrix resin of composite materials has been widely used, but due to problems such as gas generated during combustion, research is ongoing. , Adopt its alternative technology. [0004] As a method of flame retarding ins...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08G59/08C08J5/24C08K5/3445C08L63/04
CPCC08J5/24C08L63/00C08G59/304C08K5/3155C08L63/04C08G59/38C08J2363/04C08J5/243C08L2666/22C08G59/18
Inventor 野原敦金子学富冈正雄
Owner MITSUBISHI CHEM CORP