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A Method for Reducing Coefficient of Friction by Surface Modification

A surface modification and friction coefficient technology, applied in gaseous chemical plating, metal material coating process, coating, etc., can solve the problems of lower friction coefficient, low silane graft density, thin coating, etc., to achieve good friction reduction Effect, practical effect

Inactive Publication Date: 2015-08-19
TSINGHUA UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Foreign researchers have used the method of modifying the polymer brush on the surface of the friction pair, which can effectively reduce the friction coefficient, but because the preparation of the polymer brush is relatively complicated, the practicability of this method faces some challenges
In addition, some researchers use silane to modify the surface of the friction pair. After the friction pair is cleaned, it is directly modified with silane. Since the surface of the friction pair has not been activated and there are fewer chemical groups available for reaction, the silane modified by this method The grafting density is low, and the coating is thin, which can only reduce the friction coefficient in a short time (about 10min), which limits the practicality

Method used

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  • A Method for Reducing Coefficient of Friction by Surface Modification

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Experimental program
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Effect test

Embodiment 1

[0018] Clean the friction pair ultrasonically with acetone, tetrahydrofuran, N,N-dimethylformamide, and distilled water for 15 minutes each, and then dry them. Then irradiated with ultraviolet light for 1.5h, coated the ethanol solution of 10wt% perfluorooctyltrichlorosilane on the friction pair and dried at 60°C, and repeated coating 4 times to make the coating thickness reach 92nm. Using pure water as a lubricant, start the main engine, and the friction pair starts to work. Under the contact pressure of 400MPa, the measured friction coefficient is 0.12 (such as figure 1 shown in curve B), and can be maintained for about 3.5 hours. Under the same working conditions, the measured friction coefficient of the friction pair not modified by this method is 0.65 (such as figure 1 shown in curve A).

Embodiment 2

[0020] After ultrasonically cleaning the friction pair with acetone, tetrahydrofuran, N,N-dimethylformamide and distilled water for 25 minutes, dry them. Then, it was treated with oxygen plasma for 1 h, and the ethanol solution of 5 wt % perfluorooctyltrichlorosilane was coated on the first friction body, and dried at 60° C., and the coating was repeated 3 times, so that the thickness of the coating reached 55 nm. , 8wt% ethanol solution of decyltrichlorosilane was coated on the second friction body, and dried at 40° C., and the coating was repeated 6 times to make the coating thickness reach 120 nm. With engine oil as lubricant, start the main engine, and the friction pair composed of the first friction body and the second friction body starts to work. Under the contact pressure of 340MPa, the measured friction coefficient is 0.03 (such as figure 1 shown in curve C). , and can be maintained for about 5 hours. Under the same working conditions, the measured friction coeffici...

Embodiment 3

[0022] Clean the friction pair ultrasonically with acetone, tetrahydrofuran, N,N-dimethylformamide, and distilled water for 30 minutes each, and then dry them. Then, it was treated with oxygen plasma for 2 hours, and a toluene solution of 7 wt % dodecyltrichlorosilane was coated on the first friction body, and dried at 50° C., and the coating was repeated 4 times to make the coating thickness reach 82 nm. A 10 wt% ethanol solution of propyltrichlorosilane was coated on the second friction body, and dried at 40° C., and the coating was repeated 5 times to make the coating thickness reach 114 nm. Using liquid paraffin as lubricant, start the main engine, and the friction pair composed of the first friction body and the second friction body starts to work. Under the contact pressure of 600MPa, the measured friction coefficient is 0.05 (such as figure 1 Shown in curve C), and can be maintained for about 7 hours. Under the same working conditions, the measured friction coefficient...

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Abstract

The invention discloses a method for reducing friction coefficient by surface finishing, which belongs to the technical fields of organic chemical grafting finishing and friction-pair surface modification treatment. The method includes: performing surface activating treatment for a friction pair by ultraviolet irradiation or plasmas, coating silane solution on the surface of the friction pair for multiple times for chemical finishing; disposing the friction pair into lubricants required by different working conditions so that the finished friction pair can be lubricated sufficiently; and enabling the friction pair to start operating. The friction coefficient can be simply and conveniently reduced by about one order of magnitude from the original friction coefficient by the method, and further, the fine friction reduction effect in a long time is achieved, and the method can be applied to various friction pair surfaces requiring friction reduction.

Description

technical field [0001] The invention belongs to the technical field of organic chemical grafting modification and friction pair surface modification treatment, and particularly relates to a method for reducing friction coefficient through surface modification. Specifically, it involves modifying the surface of the friction pair with a coating with a high graft density and a certain thickness, so as to reduce the friction coefficient by an order of magnitude on the original basis, and is used to help reduce the friction between the friction pairs in mechanical motion. technical background [0002] Under the same working conditions, reducing the friction force between the friction pairs in the process of mechanical movement, that is, reducing the friction coefficient between the surfaces of the friction pairs, and improving their lubricating performance have always been a concern. The surface properties of the friction pair are one of the main factors affecting the friction pe...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C23C16/42
Inventor 张扬雒建斌
Owner TSINGHUA UNIV