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Technology for producing sponge iron by taking carbon-Lan as reducing agent

A technology of sponge iron and reducing agent, applied in furnaces, furnace types, fluidized bed furnaces, etc., can solve problems such as long production cycle, high cost, and restrictions on the development of iron-based powders

Inactive Publication Date: 2012-08-01
LAIWU TAIDONG POWDER TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the production of sponge iron in my country generally adopts the coke reduction rolling steel scale process, which has a long production cycle and high cost
And in recent years, with the rising price of coke, the cost is constantly rising, which seriously restricts the development of the iron-based powder industry

Method used

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  • Technology for producing sponge iron by taking carbon-Lan as reducing agent
  • Technology for producing sponge iron by taking carbon-Lan as reducing agent

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] A kind of technology that utilizes semi-coke to make reducing agent to produce sponge iron is finished by following several steps:

[0023] 1) Material selection: the waste iron scale produced by the production of steel strips on the hot-rolled steel strip production line is selected as the main raw material, and the iron content is more than 72%;

[0024] 2) Mixing: semi-coke and stone chips are mixed evenly according to the volume ratio of 3.5:2.5;

[0025] 3) Drying of raw materials: Dry the iron scales, blue charcoal and stone chips prepared in proportion with two dryers respectively;

[0026] 4) Crushing of raw materials: After the dried iron scales are crushed by a jaw crusher, the return material of the jaw crusher is crushed again by a high powder machine; the mixture of dried semi-coke and stone chips is crushed by a jaw crusher Crusher for crushing;

[0027] 5) Loading: Put the prepared raw materials into the silicon carbide tanks, and the silicon carbide ta...

Embodiment 2

[0036] Laiwu Taidong Powder Technology Co., Ltd. uses the present invention to produce sponge iron on an 86-meter full blast furnace gas tunnel kiln, and the implementation steps 1), 3), 4), 5), 6), and 7) are the same as in Example 1, except for the steps 2) Mixing:

[0037] Semi-coke and stone chips are mixed evenly according to the volume ratio of 5:2.

[0038] The kiln car is advanced every 120 minutes, the reduction time is 50 hours, and the reduction temperature is 1140°C±15°C

[0039] The silicon carbide tank has a diameter of 400mm and a height of 400mm, and is assembled vertically in groups of four on the kiln car, with a height of 1.6 meters. The thickness of the iron scale layer of the equipment is 40mm, the height of the equipment is 1.5 meters, and the material is stainless steel.

[0040] The main technical parameters are as follows

[0041]

Embodiment 3

[0043] A kind of technology that utilizes semi-coke as reducing agent to produce sponge iron, implementation steps 1), 3), 4), 5), 6), 7) are the same as embodiment 1, only step 2) mixing: semi-coke and stone chips Mix evenly according to the volume ratio of 4:1.5.

[0044] The sieve hole of the bottom sieve adopted by the jaw crusher for crushing iron scale is 6mm; the sieve hole of the bottom sieve for the high-speed crusher is 6mm, and the sieve hole of the bottom sieve used by the jaw crusher for crushing semi-coke and stone chip mixture is 12mm.

[0045] The kiln car is advanced every 110 minutes, the reduction time is 45 hours, and the reduction temperature is 1140°C±20°C.

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Abstract

The invention discloses a technology for producing sponge iron by taking carbon-Lan as a reducing agent. The technology is characterized by comprising the following steps: 1), sorting: taking waste iron scale generated during the production of hot rolled band as a main raw material, wherein the content of iron is larger than 72 percent; 2), mixing: mixing carbon-Lan with stone ships, wherein the volume ratio of the carbon-Lan to the stone ships is (3 to 5) to (1 to 3); 3), drying: drying the carbon-Lan and the stone ships which are mixed proportionally with two dryers respectively; 4), crushing: crushing dried iron scale by a jaw crusher, crushing feed back of the jaw crusher with a high-speed grinder, and crushing the mixture of dried the carbon-Lan and the stone ships with the jaw crusher; 5), loading: loading the prepared raw materials into silicon carbide tanks, and arranging the silicon carbide tanks on a kiln car in groups: 6), reducing: pushing the kiln car loaded with the silicon carbide tanks into a full blast furnace gas tunnel kiln for reduction; and 7), warehousing finished products. As the carbon-Lan is taken as the reducing agent for producing sponge iron instead of coke breeze, the technology has the advantages that the production cost can be reduced, and the production efficiency is improved.

Description

technical field [0001] The invention relates to a technology for producing sponge iron, in particular to a method for producing sponge iron in a full blast furnace gas tunnel kiln by using semi-coke as a reducing agent. Background technique [0002] Powder metallurgy is an emerging high-tech industry in my country in the 1960s, and it belongs to the high-tech projects encouraged by the country's 12th Five-Year Plan. At present, the production of sponge iron in my country generally adopts the coke reduction rolling steel scale process, which has a long production cycle and high cost. And in recent years, with the rising price of coke, the cost is constantly rising, which seriously restricts the development of the iron-based powder industry. Therefore, it is a problem to be solved by this technology to study raw materials for reduction instead of coke, to reduce the production cost of sponge iron and to improve work efficiency. Contents of the invention [0003] The purpos...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21B13/00C22B5/10
Inventor 吕学进王道伟曹乃红张玉军李晏春张立军亓国瑞王凯
Owner LAIWU TAIDONG POWDER TECH