Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Production method of non-developable surface structure of large bridge steel tower

A technology of curved surface structure and bridge steel tower, which is applied in the field of non-developable curved surface structure of large bridge steel tower, can solve the problems of no production method, high investment cost, high precision, etc., and achieve the effect of saving steel consumption and low production margin

Active Publication Date: 2015-03-18
中铁宝桥(扬州)有限公司
View PDF5 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, for the non-developable curved surface of large bridge steel towers, the thick plates have many specifications, small batches and high precision requirements, and the requirements for pressure forming equipment are also high. At the same time, special dies must be designed for components of different shapes. Complexity, high input cost, and certain impact on the material and mechanical properties of the steel structure
[0003] At present, the corners of steel tower segments of large domestic bridges are mostly rectangular plane structures. According to the landscape and wind resistance requirements of steel towers, steel towers with corners designed as non-developable curved surfaces have appeared. Due to their complex line shape, novel structure, and precision control Extremely difficult, there is no mature production method

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Production method of non-developable surface structure of large bridge steel tower
  • Production method of non-developable surface structure of large bridge steel tower
  • Production method of non-developable surface structure of large bridge steel tower

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0021] The following describes the technical solution of the present invention in detail through a best embodiment in conjunction with the accompanying drawings, but the protection scope of the present invention is not limited to the embodiment.

[0022] Such as figure 1 As shown, it is a schematic diagram of the corner structure of a large bridge steel tower body. The corner surface 1 in the figure is a split two-dimensional space surface. Entity, expand the entity to make surface expansion diagram, pre-process the plate, blank according to the surface development diagram, scribing, planing, processing long side bevel, marking bending line, press bending, sample bending arc inspection, flame trimming. Assembling ribs 2, trimming, making the two-dimensional space surface of the component body, sample inspection, trimming, assembling and welding the split two-dimensional space surface and the flat part 3 to form a box body 4, sample testing, trimming, box body and box Body ass...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a production method of a non-developable surface structure of a large bridge steel tower. The method comprises the following steps of: constructing a simplified model of straight line instead of curve according to a curved surface structure by using Solidworks software, preparing a solid body, unfolding the solid body and drawing a curved surface flattening picture; pre-processing a board, blanking, marking out and digging according to the curved surface flattening picture, bending a bending line, detecting a sample plate, and carrying out flame finishing to obtain a split two-dimensional space curved surface; pre-processing the board, blanking, marking out and digging according to a curved surface flattening picture, bending a bending line, detecting a sample plate, carrying out flame finishing, dividing and marking out to carry out multiple divisions, weighting and matching in the field, cutting, assembling and welding to obtain a three-dimensional space curved surface; assembling and welding the split two-dimensional space curved surface and / or the three-dimensional space curved surface in the field, detecting flaw, and coping a welding line. The method provided by the invention is convenient and feasible, the production precise conforms to the design requirements and is simple to operate, hot rolling and a special mould are not adopted, the investment cost is low, and the change and the influence on the mechanical property of a steel material are avoided.

Description

technical field [0001] The invention relates to the field of manufacturing large-scale bridge steel towers, in particular to a method for manufacturing a non-developable curved surface structure of large-scale bridge steel towers. Background technique [0002] For non-developable curved surface structures, CNC profiling technology (hot rolling or cold pressing) is currently used more often. This method is more convenient and economical for thin plates and components with large batches. However, for the non-developable curved surface of large bridge steel towers, the thick plates have many specifications, small batches and high precision requirements, and the requirements for pressure forming equipment are also high. At the same time, special dies must be designed for components of different shapes. Complexity, high input cost, and certain impact on the material and mechanical properties of the steel structure. [0003] At present, the corners of steel tower segments of larg...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B23P15/00
Inventor 常彦虎李硕杨虹任鹏军田立莉华乐
Owner 中铁宝桥(扬州)有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products