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Thermally expandable graphite

A thermal expansion and thermal expansion technology, applied in inorganic chemistry, silicon compounds, chemical instruments and methods, etc., can solve problems such as difficulties and productivity difficulties

Active Publication Date: 2012-10-17
AIR WATER INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to eutrophication caused by phosphorus components, it may become difficult to discard products containing this heat-expandable graphite
In addition, it is difficult to increase productivity because sufficient waste liquid treatment facilities are required for manufacturing

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0109] 450 g of 98% by weight sulfuric acid (hereinafter referred to as "98% sulfuric acid") was put into a container with a capacity of 1 L, and the temperature of the sulfuric acid was cooled to 5° C. by cooling the container. 56.6g (248mmol, 12.6% (weight) of 98% sulfuric acid) of ammonium peroxodisulfate was dropped into the sulfuric acid, and then 60% (weight) of hydrogen peroxide (hereinafter referred to as "60% hydrogen peroxide) kept at room temperature was added. ”) 1.5 g (26.5 mmol). The ratio of hydrogen peroxide molar amount / peroxodisulfuric acid conversion molar amount was 11%. The container was also cooled during the feeding of these oxidizing agents, and a mixture having a temperature of 10° C. was obtained as a treatment liquid.

[0110] The particle size is less than 80 mesh (recorded as "-80" in Table 1), specifically 42% (weight) of 80~200 mesh, 28% (weight) of 200~320 mesh, and 30% (weight) of less than 320 mesh 75 g of natural flaky graphite was added wi...

Embodiment 2

[0113] The magnesium hydroxide 2.4g (being 8% (weight) of raw material graphite weight) that obtains heat-expandable graphite 30g average particle size by the manufacturing method identical with embodiment 1 is 5 ~ 10 μ m drops in the V-type mixer, mixes 10 Minutes later, 32.4 g of neutralized heat-expandable graphite was recovered. The pH of this heat-expandable graphite was 6.2.

Embodiment 3

[0115] Thermally expandable graphite was produced by the same production method as in Example 1, by changing the compounding amount of the oxidizing agent (Examples 3 and 4) or changing the particle size distribution of raw graphite (Example 5) as shown in Table 1.

[0116] At this time, ammonium peroxodisulfate charged in Example 3 was 45.0 g (197 mmol, 10.0% (weight) of 98% sulfuric acid), and 60% hydrogen peroxide was 4.7 g (83 mmol). Therefore, the ratio of the hydrogen peroxide molar amount / peroxodisulfuric acid conversion molar amount was 42%.

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Abstract

Disclosed is a thermally expandable graphite and a method for producing the same. The thermally expandable graphite which has an expansion degree at 1000 DEG C of more than 150 cc / g but not more than 250 cc / g and a thermal expansion starting temperature of not less than 270 DEG C, while having a sulfur concentration of not less than 3% by weight but not more than 7% by weight. The thermally expandable graphite can be blended into a polymer having a high melting point, into which conventional thermally expandable graphites are hardly blended, thereby providing a TEG-polymer composition having excellent flame retardancy and excellent mechanical properties.

Description

[0001] This application is a branch of an invention patent application with application number "200880025312.0" (international application number is PCT / JP2008 / 059627), application date is "May 26, 2008", and the name is "thermally expandable graphite and its manufacturing method". case application. technical field [0002] The present invention relates to a thermally expandable graphite (hereinafter referred to as Thermally Expandable Graphite referred to as "TEG" for short) which has a high thermal expansion start temperature and can obtain flame retardancy by blending with various polymers and a manufacturing method thereof. Background technique [0003] Polymers such as thermosetting resins and thermoplastic resins are widely used in electrical appliances, auto parts, construction materials, and daily necessities. These articles are required to have high flame retardancy from the viewpoint of safety. [0004] As a method of imparting flame retardancy to a polymer, a met...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C01B31/00
CPCC01B33/046C09K21/02
Inventor 宫本纪光冈干夫
Owner AIR WATER INC