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Energy-saving and environment-friendly material for preparing sanitary ware and preparation method and application thereof

A technology of sanitary ware and ultra-micro building materials, which is applied in the field of preparation of sanitary ware products, can solve problems such as high cost, environmental pollution, and high energy consumption, and achieve the effects of reducing environmental damage, reducing emissions, and reducing production costs

Inactive Publication Date: 2012-10-17
YIYUAN SHANGHAI ENVIRONMENTAL GROUP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The technical problem to be solved by the present invention is to overcome the defects of large energy consumption, environmental pollution, and high cost in the preparation of existing sanitary ceramic products, and provide a material that can replace pottery clay for the preparation of sanitary ware products

Method used

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  • Energy-saving and environment-friendly material for preparing sanitary ware and preparation method and application thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0042] The preparation of embodiment 1 toilet

[0043] (1) Weigh each component according to the following weight: yellow sand 700kg, cement 300kg, cement mortar defoamer 0.5kg, cement early strength agent triethanolamine 0.8kg;

[0044](2) Wash the yellow sand and crush it to 200 mesh; add cement, cement mortar defoamer, cement early strength agent and mix evenly to obtain a mixture; add water to the mixture and stir to obtain mortar; wherein, the mass ratio of the mixture to water is 1000:200;

[0045] (3) Inject the mortar into the FRP mold of the toilet with a mud pump, wherein the FRP mold of the toilet is placed on an oscillating machine, and vibrate while pouring the mortar; the inner layer of the FRP mold is coated with a layer of release agent;

[0046] (4) Curing for 1 day at a temperature of 120°C and a relative humidity of 80%;

[0047] (5) Dry the cured product at 70°C;

[0048] (6) The dried product is taken off from the mold for positive processing;

[0049]...

Embodiment 2

[0052] The preparation of embodiment 2 bathtub

[0053] (1) Weigh each component according to the following weight: yellow sand 500kg, cement 200kg, cement mortar defoamer 0.8kg, cement early strength agent triisopropanolamine 1.2kg;

[0054] (2) Wash the yellow sand and crush it to 180 mesh; add cement, cement mortar defoamer, cement early strength agent and mix evenly to obtain a mixture; add water to the mixture and stir to obtain mortar; wherein, the mass ratio of the mixture to water is 1000:150;

[0055] (3) Inject the mortar into the FRP mold of the bathtub with a mud pump, where the FRP mold is placed on the vibrating machine, and vibrate while pouring the mortar;

[0056] (4) Curing for 1 day at a temperature of 140°C and a relative humidity of 70%;

[0057] (5) Dry the cured product at 80°C;

[0058] (6) The dried product is taken off from the mold for positive processing;

[0059] (7) Spray paint on the product surface:

[0060] (8) After drying the paint in th...

Embodiment 3

[0062] The preparation of embodiment 3 water tanks

[0063] (1) Weigh each component according to the following weight: yellow sand 900kg, cement 500kg, cement mortar defoamer 0.2kg, cement early strength agent calcium chloride 0.5kg;

[0064] (2) Wash the yellow sand and crush it to 180-200 mesh; add cement, cement mortar defoamer, cement early strength agent and mix evenly to obtain a mixture; add water to the mixture and stir to obtain mortar; among them, the mass of the mixture and water The ratio is 1000:180;

[0065] (3) Inject the mortar into the stainless steel mold of the water tank with a mud pump, wherein the stainless steel mold is placed on the oscillator, and the mortar is poured while oscillating;

[0066] (4) Curing for 2 days at a temperature of 100°C and a relative humidity of 70%;

[0067] (5) Dry the cured product at 60°C;

[0068] (6) The dried product is taken off from the mold for positive processing;

[0069] (7) Spray paint on the product surface: ...

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Abstract

The invention discloses an energy-saving and environment-friendly material for preparing sanitary ware and a preparation method and an application of the material. The material comprises the components by weight as follows: 500-900 parts of yellow sand, 200-500 parts of cement, 0.2-0.8 part of cement plaster defoamer, and 0.5-1.2 parts of cement hardener. The invention further discloses a method for preparing sanitary ware such as a pedestal pan, a washing basin, a urinal, a bath, a shower tray, a squatting pan, a bidet, a water tank or a washing tank and the like by using the material. The compression strength of various sanitary ware prepared by the material is more than 10MPa, the water absorption is less than 0.2%, and other performances meet associated state requirements on the sanitary ware.

Description

technical field [0001] The invention relates to a material for preparing sanitary ware products, in particular to an energy-saving and environment-friendly material for preparing sanitary ware and a preparation method thereof. The application in sanitary ware products such as squatting pans, bidets, water tanks, and sinks belongs to the field of preparation of sanitary ware products. Background technique [0002] At present, China's sanitary ceramic products are mostly made of clay and other inorganic non-metallic raw materials through molding, high-temperature sintering, and porcelain hanging. The firing temperature is mostly between 600-1200°C, which consumes a lot of energy and emits harmful emissions. Gas or a large amount of solid waste, resulting in high product costs (for example, the cost of a single sanitary ceramic toilet is between 500-1000 yuan). [0003] Clay refers to clay that contains iron and has yellowish brown, off-white, reddish-purple hues, and has good...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B28/00B28B1/08B28B11/24
Inventor 刘贵堂陈春虹周浪东
Owner YIYUAN SHANGHAI ENVIRONMENTAL GROUP