Spiral strip identification high-temperature resistance flexible electric wire and cable for aviation and preparation process thereof

An aerospace, wire and cable technology, applied in the direction of cable/conductor manufacturing, marking conductor/cable, insulated cable, etc., can solve the problems of greatly increased cost, mixed wire and cable, and difficulty in distinguishing, so as to reduce vehicle weight and facilitate Laying and installation, the effect of small weight

Inactive Publication Date: 2012-10-17
GUANGZHOU KAIHENG SPECIAL WIRE & CABLE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, wires and cables with different coating materials without identification are mixe

Method used

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  • Spiral strip identification high-temperature resistance flexible electric wire and cable for aviation and preparation process thereof
  • Spiral strip identification high-temperature resistance flexible electric wire and cable for aviation and preparation process thereof
  • Spiral strip identification high-temperature resistance flexible electric wire and cable for aviation and preparation process thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] Such as figure 1 As shown, it is a structural schematic diagram of the high-temperature-resistant soft electric wire (including a single insulated core wire without a sheath layer) with a spiral stripe mark of the present invention, and the conductor 1 formed by twisting is covered with an inner and outer insulating layer. An insulating layer 2, with a spiral stripe logo 3 printed on the outside of the insulating layer 2;

[0032] Its preparation process is as follows:

[0033] 1) Conductor stranding: use annealed silver-plated (nickel) copper conductors for stranding with a pitch ratio of less than 20;

[0034] 2) Insulation layer extrusion: inner and outer insulation layers are co-extruded (extrusion temperature is 245-315°C) to form a double-layer insulation layer. The rubber material of the insulation layer is X-ETFE, and the concentricity of the insulation layer is 75%. The thinnest point of the layer is 0.08mm, and the thinnest point of the outer insulating laye...

Embodiment 2

[0040] Such as figure 2 As shown, it is a structural schematic diagram of the spiral striped high-temperature-resistant flexible cable (composed of a single insulated core wire, a shielding layer and a sheath layer) of the present invention. The conductor 1 formed by twisting is covered with an insulating layer 2. A shielding layer 3 is provided outside the insulating layer 2 , and a sheath layer 4 is covered outside the shielding layer 3 , and a spiral stripe logo 5 is printed on the sheath layer 4 .

[0041] Its preparation process is as follows:

[0042] 1) Conductor stranding: use annealed silver-plated (nickel) copper conductors for stranding with a pitch ratio of less than 20;

[0043] 2) Extrusion of insulating layer: high-temperature extrusion of single-layer insulation (extrusion temperature is 245-300°C), the compound of the insulating layer is X-ETFE, the concentricity of the insulating layer is 76%, and the thinnest point of the insulating layer is 0.13mm;

[00...

Embodiment 3

[0052] Such as image 3 As shown, it is a structural schematic diagram of the high-temperature-resistant flexible cable (composed of two insulated core wires and a sheath layer) with a spiral stripe mark of the present invention. The conductor 1 formed by twisting is covered with an insulating layer 2, and the conductor 1 and The insulating layer 2 constitutes an insulating core wire, and the insulating layer 2 is covered with a sheath layer 3 , and a spiral stripe logo 4 is printed on the surface of the sheath 3 .

[0053] Its preparation process is as follows:

[0054] 1) Conductor stranding: use annealed silver-plated (nickel) copper conductors for stranding with a pitch ratio of less than 20;

[0055] 2) Extrusion of insulating layer: high-temperature extrusion of single-layer insulation (extrusion temperature is 245-300°C), the compound of the insulating layer is X-ETFE, the concentricity of the insulating layer is 76%, and the thinnest point of the insulating layer is 0...

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Abstract

The invention discloses a spiral strip identification high-temperature resistance flexible electric wire and cable for aviation. With regard to a high-temperature resistance flexible electric wire which is directly formed by a single insulating core wire, spiral strip identification is printed on an insulating layer; with regard to a high-temperature resistance flexible electric cable consisting of a single insulating core wire, a shielding layer and a jacket layer, spiral strip identification is printed on the jacket layer; with regard to a high-temperature resistance flexible electric cable consisting of a plurality of insulating core wires, a shielding layer and a jacket layer, spiral strip identification is printed on an insulating layer and/or the jacket layer; with regard to a high-temperature resistance flexible electric cable consisting of a plurality of insulating core wires and a jacket layer, spiral strip identification is printed on an insulating layer and/or the jacket layer; and each insulating core wire consists of a conductor and an insulating layer coating the conductor; each conductor is manufactured by twisting conductor single wires; and the minimum diameter of each conductor single wire is 0.051 mm. The electric wire and cable provided by the invention are easy to distinguish and identify, and have good high-temperature and low-temperature resistance, and radiation resistance, and are softer and easy to lay and mount.

Description

technical field [0001] The invention relates to a high-temperature-resistant flexible wire and cable with spiral stripe marking for aerospace and a preparation process thereof. Background technique [0002] The wire and cable industry is the second largest industry in China after the automobile industry, and the product variety satisfaction rate and domestic market share both exceed 90%. Worldwide, China's wire and cable output has surpassed that of the United States, becoming the world's largest producer of wire and cable. With the rapid development of my country's wire and cable industry, the number of new enterprises is increasing, the product categories are becoming more and more diversified, and the classification and recycling of products will become more complicated. [0003] In recent years, the wire and cable industry has more clearly defined the "green" product standards. Product standards such as halogen-free, low-smoke, flame-retardant, and lead-free have becom...

Claims

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Application Information

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IPC IPC(8): H01B7/04H01B7/36H01B7/02H01B7/17H01B7/29H01B5/08H01B13/00H01B13/34
Inventor 黄淑贞张兆文刘小海
Owner GUANGZHOU KAIHENG SPECIAL WIRE & CABLE
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