Production process of ceramic-based microcrystal composite arc-shaped plate

A production process and ceramic-based technology, applied in the field of building materials, can solve the problems of high difficulty and high technical requirements for the production of ceramic-based microcrystalline composite arc-shaped plates, and achieve difficult, excellent surface decoration effects, and three-dimensional surface decoration effects. Effect

Inactive Publication Date: 2012-11-28
淄博钰晶新型材料科技有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] The production process of ceramic-based microcrystalline composite curved plates requires high technical requirements and is difficult

Method used

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  • Production process of ceramic-based microcrystal composite arc-shaped plate
  • Production process of ceramic-based microcrystal composite arc-shaped plate
  • Production process of ceramic-based microcrystal composite arc-shaped plate

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0050]

[0051] Mix the above raw materials together and mix evenly, put them into the melting furnace and melt them into glass liquid at a temperature of 1550°C, and the glass liquid column coming out of the furnace outlet is directly quenched into microcrystalline particles below 6mm with circulating water, and then baked Drying, sieving, and through the "grain" distribution technology, a layer of microcrystalline granules with a thickness of 3 to 5mm is uniformly distributed on the ceramic substrate, and the crystallization and sintering kiln is placed together with the mold and heated to 1180°C according to a specific temperature curve. Crystallization and sintering heat treatment, crystallization holding time 30 minutes, and then annealing and cooling for 6 hours; use flat grinding and polishing equipment for rough grinding and fine grinding, and use flat cutting equipment to cut ceramic-based microcrystalline composite flat plates of a certain size as arcs Shaped plate...

Embodiment 2

[0053]

[0054] Mix the above raw materials together and mix evenly, put them into the melting furnace and melt them into glass liquid at a temperature of 1500°C, and the glass liquid column coming out of the furnace outlet is directly quenched into microcrystalline particles below 6mm with circulating water, and then baked Drying, sieving, and through the "grain" distribution technology, a layer of microcrystalline granules with a thickness of 3 to 5mm is evenly distributed on the ceramic substrate, and the crystallization and sintering kiln is placed together with the mold and heated to 1160°C according to a specific temperature curve. Crystallization and sintering heat treatment, crystallization holding time 50 minutes, then annealing and cooling, cooling to 100 ° C, time 5.5 hours; use flat grinding and polishing equipment for rough grinding and fine grinding, and use flat cutting equipment to cut ceramic substrates of a certain size The crystal composite plate is used a...

Embodiment 3

[0056]

[0057] Mix the above raw materials together and mix evenly, put them into the melting furnace and melt them into glass liquid at a temperature of 1480 ° C, and the glass liquid column coming out of the furnace outlet is directly quenched into microcrystalline particles below 6 mm with circulating water, and then baked Drying, sieving, and through the "grain" distribution technology, a layer of microcrystalline granules with a thickness of 3 to 5mm is uniformly distributed on the ceramic substrate, and the crystallization and sintering kiln is placed together with the mold and heated to 1140°C according to a specific temperature curve. Crystallization and sintering heat treatment, crystallization holding time 70 minutes, then annealing and cooling, cooling to 100 ° C, time 6.5 hours; use flat grinding and polishing equipment for rough grinding and fine grinding, and use flat cutting equipment to cut ceramic substrates of a certain size The crystal composite plate is ...

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Abstract

The invention provides a production process of a ceramic-based microcrystal composite arc-shaped plate. The production process takes a microcrystal grain material of a specific formula as a decorative layer and takes a specific ceramic-based blank as a base layer; a crystalline grain material distribution technology is adopted, and the microcrystal grain material and a ceramic base are sintered and crystallized in a crystallizing and sintering kiln at a specific temperature mechanism to form the ceramic-based microcrystal composite arc-shaped plate. The ceramic-based microcrystal composite arc-shaped plate is used as a substrate and is placed in a pre-designed mould; a specific hot bending technical process is utilized to obtain an arc-shaped rough board with a certain arc degree of a pre-set requirement by secondary heat treatment; and the arc-shaped rough board is subjected to milling, polishing and cutting machining and is checked and packaged to obtain an arc-shaped plate finished product. The color of the ceramic-based microcrystal composite arc-shaped plate can be adjusted by adding a coloring agent according to microcrystal grain materials; and the ceramic-based microcrystal composite arc-shaped plate has the characteristics that the batch production finished product rate is high, the manufacturing cost is greatly reduced, the resource is saved, the environment is protected and beautified, and greenness and health are advocated.

Description

Technical field: [0001] The invention belongs to the construction and building materials industry, and the material is a silicate composite material. It uses a ceramic-based microcrystalline composite flat plate as a base material for firing an arc-shaped plate. The curved plate production process. Background technique: [0002] 1. The background and current situation of architectural curved panels in my country [0003] At present, in China and other countries in the world, there are many applications of curved panels in buildings. The most typical one is stone curved panels. The rate is low, and more importantly, these arc-shaped plates processed by stone have large color difference, impregnated with dirt and dirt, and require regular special maintenance, etc. Although there are aluminum-plastic arc-shaped plates and stainless steel arc-shaped plates Curved panels with many materials and various designs and colors, such as curved panels, are not easy to be oxidized or ag...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C03C10/14C03C6/04C03B32/02C03B23/023
Inventor 赵保华陈国华梁东成陈海
Owner 淄博钰晶新型材料科技有限公司
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