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36results about How to "Increase material rate" patented technology

Two-roller reversible mill roller device and technology using continuous casting round billets for carrying out rolling production

The invention discloses a two-roller reversible mill roller device and technology using continuous casting round billets for carrying out rolling production. Four types of hole patterns including a transition hole pattern, a supporting hole pattern, a before-finished-product hole pattern and a finished product hole pattern are designed on a pair of rollers. The rolling technology comprises the steps of using the transition hole pattern (1) for rolling the continuous casting round billets, and turning over steel after rolling is accomplished, wherein the rolling reduction ranges from 40 mm to 90 mm per pass; using the supporting hole pattern for continuously rolling the drum-shaped rolled pieces obtained in the previous step to obtain rectangular or square rolled pieces which have regular shapes, and turning over the steel after rolling is accomplished, wherein the rolling reduction ranges from 40 mm 90 mm per pass; using the before-finished-product hole pattern (3) for rolling the rolled pieces to obtain rectangular or oval rolled pieces with reserved rolling reduction and reserved broadening quantity, and turning over the steel billets after rolling is accomplished, wherein the rolling reduction ranges from 20 mm to 90 mm per pass; using the finished product hole pattern for rolling one pass to obtain rolled pieces which are high in dimensional accuracy and product quality, wherein the rolling reduction of square or rectangular steel finished products ranges from 40 mm to 60 mm per pass, and the nominal rolling reduction of round steel ranges from 10 mm to 40 mm per pass.
Owner:HUATIAN ENG & TECH CORP MCC

Production process of ceramic-based microcrystal composite arc-shaped plate

InactiveCN102795777APromote a deep revolutionInfluence and change the layoutGlass reforming apparatusComposite plateMaterial distribution
The invention provides a production process of a ceramic-based microcrystal composite arc-shaped plate. The production process takes a microcrystal grain material of a specific formula as a decorative layer and takes a specific ceramic-based blank as a base layer; a crystalline grain material distribution technology is adopted, and the microcrystal grain material and a ceramic base are sintered and crystallized in a crystallizing and sintering kiln at a specific temperature mechanism to form the ceramic-based microcrystal composite arc-shaped plate. The ceramic-based microcrystal composite arc-shaped plate is used as a substrate and is placed in a pre-designed mould; a specific hot bending technical process is utilized to obtain an arc-shaped rough board with a certain arc degree of a pre-set requirement by secondary heat treatment; and the arc-shaped rough board is subjected to milling, polishing and cutting machining and is checked and packaged to obtain an arc-shaped plate finished product. The color of the ceramic-based microcrystal composite arc-shaped plate can be adjusted by adding a coloring agent according to microcrystal grain materials; and the ceramic-based microcrystal composite arc-shaped plate has the characteristics that the batch production finished product rate is high, the manufacturing cost is greatly reduced, the resource is saved, the environment is protected and beautified, and greenness and health are advocated.
Owner:淄博钰晶新型材料科技有限公司 +1

Rolling mill bearing base and manufacturing method thereof

The invention discloses a rolling mill bearing base and a manufacturing method thereof. The rolling mill bearing base is forged and processed from high-quality alloy steel, and is mounted at the two ends of a supporting roller of a symmetrical structure on a large rolling mill; the sliding surface which is in contact with a rolling mill memorial gate is equipped with a copper slide plate; precision of a bearing hole is G6, surface roughness of the bearing hole is Ra1.6 and cylindricity of the bearing hole is 0.03mm; precision of a bearing end cover matching hole is H8, surface roughness of thebearing end cover matching hole is Ra3.2, surface roughness of sliding surfaces at the two sides is Ra1.6, degree of symmetry on the bearing hole is 0.1 mm, flatness of an upper surface is 0.05mm, perpendicularity, to the sliding surfaces, of a lower surface is 0.2 mm, the two sliding surfaces are symmetrically equipped with dowel pin holes, precision of the dowel pin holes is H7, surface roughness of the dowel pin holes is Ra1.6, degree of symmetry on the bearing hole is 0.1 mm, and center perpendicularity to the bearing hole is 0.1 mm. An intensive lubricating system is adopted, and a ratioof hole depth to hole diameter of an oil inlet and outlet is 20 or higher. The rolling mill bearing base can meet the requirements of quickly replacing and interchanging a supporting roller, is accurate in positioning, is good in cooling and lubricating effect, is high in precision, reduces rolling mill faults, and guarantees the processing quality.
Owner:武汉钢铁有限公司

Online detection method and device for plate shape defects of oriented silicon steel finished product

The invention discloses an online detection method and device for plate shape defects of oriented silicon steel finished products, and belongs to the technical field of measuring equipment. The devicecomprises a detection end, a processing end and a network end; the detection end is used for measuring the vertical height from each point on a steel belt to a laser head, calculating the height difference between each point and the reference surface by taking a unit roller way as the reference surface, and drawing steel belt contour data according to the difference value; the processing end is used for processing the steel belt contour data to obtain steel belt full-length contour data, correcting the steel belt contour information into plate shape information, storing the plate shape information into a plate shape database, automatically classifying defects and generating a slitting instruction according to the plate shape information, and uploading the slitting instruction to the network end; and the network end is used for checking the slitting instruction of a to-be-produced steel coil so as to carry out production through the slitting instruction. A non-contact laser contour scanning method is combined with steel strip jitter suppression suitable for oriented silicon steel, contour information is corrected into the plate shape defect information through laser joint correction, the manufacturing cost is low, and a steel strip coating layer cannot be damaged.
Owner:武汉钢铁有限公司

Rolling preparation method for high-silicon electrical steel thin strip

The invention mainly belongs to the field of metal material preparation and machining and particularly relates to a rolling preparation method for a high-silicon electrical steel thin strip. The method comprises the steps of firstly, taking a high-silicon electrical steel casting blank heated in a furnace as the raw material, so that a high-silicon electrical steel plate slab is prepared and obtained, then conducting warm rolling on the high-silicon electrical steel plate slab in a stepwise-cooling mode, so that a high-silicon electrical steel warm-rolled strip is obtained, and conducting low temperature annealing and cold rolling on the high-silicon electrical steel warm-rolled strip, so that the high-silicon electrical steel thin strip is prepared and obtained. According to the rolling preparation method for the high-silicon electrical steel thin strip, warm rolling in a stepwise-cooling mode is adopted, the accumulated maximum warm rolling deflection is not influenced, meanwhile, the rolling temperature can be lowered, and a better toughening and plasticizing effect is obtained; after warm rolling is completed, annealing is conducted in the proper condition, residual tension of sides of the high-silicon electrical steel warm-rolled strip is effectively lowered, meanwhile, restoration of the ordered structure is avoided, and the cold rolling yield is raised.
Owner:UNIV OF SCI & TECH BEIJING

Nozzle adjusting device in amorphous belt building machine

The invention discloses a nozzle adjusting device in an amorphous belt building machine, comprising a fixed frame and a movable frame which is movably arranged in the fixed frame, wherein the two sides of the fixed frame are respectively provided with middle universal sections; the two middle universal sections are internally and respectively provided with middle shafts; the middle shafts are horizontally and transversely arranged; the end parts of the two middle shafts are respectively fixed with middle parts of the two sides of the movable frame; two sides of the fixed frame are respectively provided with two screw rods and a motor for driving the screw rods to rotate; the two screw rods at the same side are symmetrical relative to the middle shaft of the side; meanwhile, the screw rods of the two sides are symmetrical relative to a vertical symmetrical axis of the movable frame; the screw rods are provided with screw rod nuts and each screw rod nut is connected to an upper universal section through a transverse transmission rod; the upper universal section is connected to a lower universal section through a vertical transmission rod; and the lower universal section is connected to the movable frame through a connection rod. The nozzle adjusting device disclosed by the invention has the advantages of simple structure and low cost, and can simply and rapidly adjust the distance between a nozzle and a cooling roller, so that the belt building cost is reduced and the belt building yield is higher.
Owner:张家港市清大星源微晶有限公司 +1

Powerful medicinal material smashing device achieving thorough smashing

The invention discloses a powerful medicinal material smashing device achieving thorough smashing. The powerful medicinal material smashing device achieving thorough smashing comprises a storage bin,a first screw rod and a second screw rod. The top end of the storage bin is provided with a material inlet. A fan is arranged in the storage bin and located below the material inlet. A feeding rail isarranged below the fan. Two conveying rails are arranged on one side of the feeding rail. One side of one conveying rail is connected with a first motor in a transmission manner through a conveyer belt. According to the powerful medicinal material smashing device achieving thorough smashing, the fan is arranged above the feeding rail, one side of the feeding rail is provided with the conveying rails used for conveying medicinal materials, one side of the conveying rails is provided with a squeezing plate used for squeezing, an XTL100 electric telescopic rod drives squeezing, so that the fan can be used for conducting air drying the medicinal materials at the material inlet, then the medicinal materials are conveyed to the squeezing plate to be squeezed, and then the medicinal materials become crisp due to the arrangement; and in this way, the medicinal materials are smashed more thoroughly during squeezing and smashing, and the smashing efficiency is higher.
Owner:弘毅天承知识产权股份有限公司

Sulfur-containing tellurium-containing free-cutting ferritic stainless steel and manufacturing method thereof

ActiveCN114182177AImprove turning performanceImprove plasticity and corrosion resistanceTemperature control deviceProcess efficiency improvementElectric furnacesCorrosion
The invention relates to free-cutting ferritic stainless steel, in particular to free-cutting ferritic stainless steel containing sulfur and tellurium and a preparation method of the free-cutting ferritic stainless steel. The free-cutting ferritic stainless steel containing sulfur and tellurium comprises the following components in percentage by mass: less than or equal to 0.10% of C, less than or equal to 1.0% of Si, less than or equal to 1.25% of Mn, less than or equal to 0.03% of P, 0.20-0.30% of S, less than or equal to 0.60% of Ni, 17.0-18.0% of Cr, less than or equal to 0.60% of Mo, less than or equal to 0.05% of N, 0.005-0.015% of Te, 0.001-0.005% of B and the balance of iron and inevitable impurities. The sulfur-containing tellurium-containing free-cutting ferritic stainless steel is prepared through electric furnace smelting, AOD furnace refining, LF furnace refining, continuous casting, rolling and annealing, the turning performance, corrosion resistance and plasticity of the sulfur-containing tellurium-containing free-cutting ferritic stainless steel are completely superior to those of a common 430F material, and the sulfur-containing tellurium-containing free-cutting ferritic stainless steel has a wider industrial application prospect.
Owner:浙江青山钢铁有限公司 +1

Equipment for processing N-edge-shaped paper tubes

The invention relates to the field of numerical control machinery, in particular to equipment for processing N-edge-shaped paper tubes. The equipment is used for producing paper strips to paper tubes, and is characterized by comprising a frame, a clamping fixture, at least two paper tube forming sets, a rotating servo motor and a traction servo motor, wherein the paper strips are wound on the clamping fixture in a staggered manner in sequence; the paper tube forming sets are used for forming the paper tubes, and comprise gears, gear rings and traction pressing wheel mechanisms; the traction pressing wheel mechanisms include upper and lower pressing wheels and traction wheels; the paper tube forming mechanisms transfer power through couplings, and produce the paper tubes with different shapes through changing relative positions of key slots of the couplings; the rotating servo motor is used for driving the gears to peripherally rotate in Y direction; and the traction servo motor drives the gear rings of the paper tube forming sets to peripherally rotate in Y direction through a differential transmission mechanism. The equipment can be used for producing the paper tubes with various shapes (such as triangles, rectangles and hexagons), is simple in dimension adjustment, needs no secondary cutting, and is high in yield, fast in production speed, high in efficiency and low in cost.
Owner:王群

A rolling preparation method of high-silicon electrical steel thin strip

The invention mainly belongs to the field of metal material preparation and machining and particularly relates to a rolling preparation method for a high-silicon electrical steel thin strip. The method comprises the steps of firstly, taking a high-silicon electrical steel casting blank heated in a furnace as the raw material, so that a high-silicon electrical steel plate slab is prepared and obtained, then conducting warm rolling on the high-silicon electrical steel plate slab in a stepwise-cooling mode, so that a high-silicon electrical steel warm-rolled strip is obtained, and conducting low temperature annealing and cold rolling on the high-silicon electrical steel warm-rolled strip, so that the high-silicon electrical steel thin strip is prepared and obtained. According to the rolling preparation method for the high-silicon electrical steel thin strip, warm rolling in a stepwise-cooling mode is adopted, the accumulated maximum warm rolling deflection is not influenced, meanwhile, the rolling temperature can be lowered, and a better toughening and plasticizing effect is obtained; after warm rolling is completed, annealing is conducted in the proper condition, residual tension of sides of the high-silicon electrical steel warm-rolled strip is effectively lowered, meanwhile, restoration of the ordered structure is avoided, and the cold rolling yield is raised.
Owner:UNIV OF SCI & TECH BEIJING

A device for processing "n" polygonal paper tubes

The invention relates to the field of numerical control machinery, in particular to equipment for processing N-edge-shaped paper tubes. The equipment is used for producing paper strips to paper tubes, and is characterized by comprising a frame, a clamping fixture, at least two paper tube forming sets, a rotating servo motor and a traction servo motor, wherein the paper strips are wound on the clamping fixture in a staggered manner in sequence; the paper tube forming sets are used for forming the paper tubes, and comprise gears, gear rings and traction pressing wheel mechanisms; the traction pressing wheel mechanisms include upper and lower pressing wheels and traction wheels; the paper tube forming mechanisms transfer power through couplings, and produce the paper tubes with different shapes through changing relative positions of key slots of the couplings; the rotating servo motor is used for driving the gears to peripherally rotate in Y direction; and the traction servo motor drives the gear rings of the paper tube forming sets to peripherally rotate in Y direction through a differential transmission mechanism. The equipment can be used for producing the paper tubes with various shapes (such as triangles, rectangles and hexagons), is simple in dimension adjustment, needs no secondary cutting, and is high in yield, fast in production speed, high in efficiency and low in cost.
Owner:王群

Automatic positioning equipment for cutting

InactiveCN105710934BAvoid lostAvoid Quality ComplaintsGuide fencesAutomatic test equipmentEngineering
The invention discloses automatic positioning equipment for cutting. The automatic positioning equipment is used for positioning a cut part and comprises a first air cylinder, a second air cylinder, a third air cylinder, a fourth air cylinder and a fifth air cylinder; the first air cylinder and the second air cylinder are arranged on one side of the cut part, and the third air cylinder, the fourth air cylinder and the fifth air cylinder are arranged on the other opposite side of the cut part; a driving mechanism drives the first air cylinder, the second air cylinder, the third air cylinder, the fourth air cylinder and the fifth air cylinder; the front end of the first air cylinder is provided with a first push rod, the front end of the second air cylinder is provided with a second push rod, the front end of the third air cylinder is provided with a third push rod, the front end of the fourth air cylinder is provided with a fourth push rod, and the front end of the fifth air cylinder is provided with a fifth push rod; joint pressure of the first air cylinder and the second air cylinder is slightly larger than or equal to that of the third air cylinder, the fourth air cylinder and the fifth air cylinder; and the first push rod and the second push rod independently move, and the third push rod and the fifth push rod jointly move. When the cut part is positioned, the cut part cannot rotate or shift all the time, the cutting position is always vertical and cannot incline, and positioning is accurate.
Owner:湖州亿盒包装材料科技有限公司

Nozzle adjusting device in amorphous belt building machine

The invention discloses a nozzle adjusting device in an amorphous belt building machine, comprising a fixed frame and a movable frame which is movably arranged in the fixed frame, wherein the two sides of the fixed frame are respectively provided with middle universal sections; the two middle universal sections are internally and respectively provided with middle shafts; the middle shafts are horizontally and transversely arranged; the end parts of the two middle shafts are respectively fixed with middle parts of the two sides of the movable frame; two sides of the fixed frame are respectively provided with two screw rods and a motor for driving the screw rods to rotate; the two screw rods at the same side are symmetrical relative to the middle shaft of the side; meanwhile, the screw rods of the two sides are symmetrical relative to a vertical symmetrical axis of the movable frame; the screw rods are provided with screw rod nuts and each screw rod nut is connected to an upper universal section through a transverse transmission rod; the upper universal section is connected to a lower universal section through a vertical transmission rod; and the lower universal section is connected to the movable frame through a connection rod. The nozzle adjusting device disclosed by the invention has the advantages of simple structure and low cost, and can simply and rapidly adjust the distance between a nozzle and a cooling roller, so that the belt building cost is reduced and the belt building yield is higher.
Owner:张家港市清大星源微晶有限公司 +1

Stop spot control method for shallow slot turbulent pickling line

A stop spot control method for a shallow slot turbulent pickling line comprises the following steps: 1) strip steel sequentially enters an acid bath for pickling and then enters a bleaching bath, so the residual chloridion on the surface can be rinsed; 2) corrosion inhibition solution is prepared in a corrosion inhibition solution tank in advance, pure water and corrosion inhibitor are sequentially added to the corrosion inhibition solution tank, and the addition volume of the corrosion inhibitor is 0.1wt%-2.0wt% of the addition volume of the pure water; 3) when the pickling line stops, a bleaching water pump stops operating, and the bleaching water is drained completely; 4) the corrosion inhibition solution in the corrosion inhibition solution tank is injected to the bleaching bath by a solution feed pump until the strip steel is completely immersed; 5) the pickling line is restarted, a corrosion inhibition solution emptying valve is opened, the corrosion inhibition solution is emptied to the corrosion inhibition solution tank, and then the corrosion inhibition solution emptying valve is closed; and a bleaching water reflow valve is opened, the bleaching water pump starts to operate and clean the strip steel by spraying again. the stop spot control method can effectively prevent the stop spot from being formed on the surface of the strip steel, the pickling efficiency is greatly improved, and the pickling line plate yield and rate of quality products are also improved.
Owner:BAOSHAN IRON & STEEL CO LTD

Continuous casting method of steel for sulfuric acid dew point corrosion resistance

ActiveCN107309410BReduce peeling processIncrease material rateAlkalinityMolten steel
The invention discloses a continuous casting method for steel resistant to sulfuric acid dew point corrosion. The technology comprises the following steps: (1) whole-process protection pouring is adopted in the continuous casting process, argon seal protection pouring is adopted for a large ladle long nozzle, wherein argon flow is 30~50 L / min, and an immersion type nozzle adopts a concave type nozzle, wherein the argon flow is 5~8 L / min; (2) the components of a covering agent adopted by the molten steel level of a middle ladle comprise, by weight, CaO and MgO with the total content greater than or equal to 52.0% but less than or equal to 58.2%, SiO2 with the content less than or equal to 30%, Al2O3 with the content less than or equal to 15%, T(C) with the content less than or equal to 3.5%, H2O with the content less than or equal to 0.5%, TFe with the content less than or equal to 2.0% and the balance ash with the density of 0.93+ / -0.05g / cm<3>; (3) a crystallizer uses low-carbon high-alkalinity casting powder, the content of free C is less than or equal to 1.0%, and binary basicity R is equal to CaO / SiO2, namely1.05~1.20; and (4) a pulling speed is controlled with 0.70~0.85m / min, the liquid level of the crystallizer is detected in a full-automatic mode, liquid level fluctuation is within 3.0mm, a continuous casting secondary cooling zone adopts a combination mode of electromagnetic stirring, light pressing and heavy pressing, and a cooling mode adopts front weak cooling and rear strong cooling. According to the continuous casting method, a surface crack of a casting blank can be reduced, a peeling process caused by the defect of the casting blank can be eliminated, the yield of the cast blank is improved, and the production cost is effectively reduced.
Owner:TANGSHAN IRON & STEEL GROUP +1

Bright anti-corrosion aluminum profile and preparation method thereof

The invention relates to the technical field of aluminum profiles, in particular to a bright anti-corrosion aluminum profile and a preparation method thereof. The bright anti-corrosion aluminum profile comprises a main frame, a first cavity and a second cavity which are distributed in a horizontal structure are arranged in the interior of the main frame in a preset mode, four reinforcing ribs which can be distributed in an annular structure are integrally formed in the interior of the second cavity, every two adjacent reinforcing ribs are connected end to end, an open edge is integrally formedon outer wall of one side, close to the second cavity, of the main frame, and two clamping hooks distributed in an up-down structure are integrally formed on the outer wall of the side, close to thefirst cavity, of the main frame. The bright anti-corrosion aluminum profile and the preparation method thereof have the beneficial effects that HF, Fe < 3 + > and NO < 2 - > are added to the interiorof a bright degreasing solution, so that the soaking treatment time is greatly shortened, the operation can be directly carried out at room temperature, the material rate is improved, the cost is reduced, a subsequent treatment tank is not polluted after treatment is finished, the cleaning cost of the subsequent treatment tank is greatly reduced, and the bright anti-corrosion aluminum profile is more practical.
Owner:肇庆新联昌金属实业有限公司
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