The solidification
weld line is a comprehensive manifestation of the
casting and rolling process. Addressing the "Ɔ"-shaped phenomenon of the solidification
weld line in traditional
casting and rolling processes, which leads to edge
cracking and low yield in conventional cast and rolled sheets, this invention discloses a special
electromagnetic casting roll for
magnesium alloy casting and rolling. The roll includes a roll core, a roll sleeve, and end caps. A coil is uniformly wound between each
water channel on the roll core, and a coil is uniformly wound inside the roll sleeve. The end caps are made of
composite ceramic material, and an insulating
gasket is placed between the end caps and the coils to ensure good insulation. A pre-reserved groove on the end caps is used to adjust the energization of the coils on the roll core. The annular coil is connected to a
brush to ensure smooth external power supply to the roll core and roll sleeve. The end caps are used to fix the roll core and roll sleeve. This invention can directionally and quantitatively improve the morphology of the solidification
weld line and control the temperature of the casting and rolling zone by adjusting the parameters of the
pulse current and the casting and rolling process parameters. This effectively reduces segregation, refines grains, and homogenizes the
microstructure in cast and rolled strips, thereby improving the yield and product performance of
magnesium alloy cast and rolled strips.