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Vacuum ceramic thermal baffle and manufacturing method of vacuum ceramic thermal baffle

A technology of vacuum ceramics and heat insulation boards, which is applied in the direction of climate change adaptation, insulation improvement, building components, etc., can solve the problems of poor heat resistance, water absorption, secondary fire, etc., to shorten the heating time, simplify the process, improve The effect of production efficiency

Active Publication Date: 2013-03-06
海宁市袁花镇工业投资有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the materials used in domestic building exterior wall insulation are mainly Class B insulation materials, such as polystyrene, polyurethane, foam rubber and other organic materials. These organic materials have poor heat resistance and are easy to burn. When burning, they not only release a lot of heat, A large amount of toxic smoke is produced, and it can accelerate the spread of the fire; at the same time, the organic material will shrink during the fire, resulting in burning droplets, causing the tiles on the insulation layer to fall off, which is likely to cause secondary fires and secondary fires. Second damage, so the relevant part of the country expressly prohibits the use of organic thermal insulation materials for external wall insulation, especially in high-rise buildings and public buildings
Among the thermal insulation materials whose combustion performance reaches the A-level standard, inorganic materials represented by mineral wool and rock wool are mainly used. However, the existing domestic products have a large gap with the requirements of architectural applications in terms of water absorption, strength, and weather resistance. If it is directly used for building wall insulation, there will be problems such as water absorption, falling, softening, etc.
In addition, the cost of Class A thermal insulation materials is much higher than that of organic materials, and the construction process is complicated. The construction cost far exceeds the cost of Class B thermal insulation materials, and its thermal insulation performance is poor and energy consumption is high, which cannot meet the current needs of the country for energy conservation and emission reduction.

Method used

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  • Vacuum ceramic thermal baffle and manufacturing method of vacuum ceramic thermal baffle
  • Vacuum ceramic thermal baffle and manufacturing method of vacuum ceramic thermal baffle
  • Vacuum ceramic thermal baffle and manufacturing method of vacuum ceramic thermal baffle

Examples

Experimental program
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Effect test

Embodiment 1

[0068] Embodiment 1: see figure 1 , the two insulation boards of the vacuum insulation board are commercially available ceramic boards, one of which is a heat insulation board coated with a low-e film, and there are edge banding strips on the two heat insulation boards. The production method is as follows: Firstly, after cleaning and drying the ceramic insulation boards, the low-temperature glass powder paste is printed on the two heat insulation boards to make edge banding frames by printing technology. The heat plate has three edge banding frames, the size of the edge banding frame of the upper heat shield is between the two edge bands of the lower heat shield, after the upper and lower heat shields are combined, the edge band of the upper heat shield The frame can be fitted between the two edge banding frames of the lower heat insulation board. Under the action of high temperature, the edge banding frame is softened and melted and bonded with the ceramic plate, and then th...

Embodiment 2

[0071] Example 2: see figure 2 , The vacuum heat insulation board is composed of an upper ceramic heat insulation board and a lower ceramic heat insulation board, and the two heat insulation boards are surrounded by edge sealing strips. The production method is as follows: First, according to the shape and size of the vacuum insulation panel to be produced, metal stamping dies for the upper and lower insulation panels are prepared respectively. The surface of the mold has grooves to form the edge banding frame and support on the insulation panel. The upper heat shield has one edge banding frame, the lower heat shield has two edge banding frames and supports, and the size of the upper heat shield edge banding frame is between the two edge banding bars of the lower heat shield Between the frames, after the upper and lower heat insulation boards are combined, the edge sealing frame of the upper heat insulation board can be fitted between the two edge sealing frames of the lower ...

Embodiment 3

[0073] Embodiment 3: see figure 2 , the vacuum insulation panel is composed of an upper ceramic insulation panel and a lower ceramic insulation panel, one of which is a low-emissivity ceramic insulation panel coated with aluminum film, and there are edge bands around the two insulation panels. The periphery of the heat shield is welded together by low-temperature glass solder, and the middle is a vacuum layer. The production method is as follows: First, according to the shape and size of the vacuum insulation panel to be produced, metal stamping dies for the upper and lower insulation panels are prepared respectively. The surface of the mold has grooves to form the edge banding frame and support on the insulation panel. The upper insulation board has one edge-seal frame, the lower insulation board has two edge-seal frames, and the size of the upper insulation board’s edge-seal frame is between the two edge-seal frames of the lower insulation board , after the upper and lower...

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Abstract

The invention provides a vacuum ceramic thermal baffle comprising an upper thermal baffle and a lower thermal baffle which are of flat plates, wherein the peripheries of the upper thermal baffle and the lower thermal baffle are welded together by welding fluxes, a closed vacuum layer is formed between the upper thermal plate and the lower thermal plate, and supports are arranged in the vacuum layer in a dot matrix manner. According to a manufacturing method of the vacuum ceramic thermal baffle, the process is simple, the manufactured vacuum ceramic thermal baffle overcomes the defects of the existing thermal baffle, the air tightness of the vacuum layer of the vacuum ceramic thermal baffle can be effectively ensured, the service life of the vacuum ceramic thermal baffle is prolonged, the strength, the thermal insulation, sound insulation and fire resistance of the vacuum ceramic thermal baffle are enhanced, and simultaneously, the vacuum ceramic thermal baffle has an excellent decorative effect.

Description

technical field [0001] The invention relates to the technical field of building energy saving, in particular to a vacuum ceramic heat insulation board and a manufacturing method thereof. Background technique [0002] At present, the materials used in domestic building exterior wall insulation are mainly Class B insulation materials, such as polystyrene, polyurethane, foam rubber and other organic materials. These organic materials have poor heat resistance and are easy to burn. When burning, they not only release a lot of heat, A large amount of toxic smoke is produced, and it can accelerate the spread of the fire; at the same time, the organic material will shrink during the fire, resulting in burning droplets, causing the tiles on the insulation layer to fall off, which is likely to cause secondary fires and secondary fires. Therefore, relevant parts of the state have explicitly prohibited the use of organic thermal insulation materials for external wall insulation, especi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): E04B1/80
CPCY02B80/12Y02A30/242Y02B80/10
Inventor 戴长虹
Owner 海宁市袁花镇工业投资有限公司
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