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Ultrahigh strength open section hot roll forming process and device

An ultra-high-strength, forming technology, used in forming tools, manufacturing tools, metal processing equipment, etc., can solve the problems of large springback and poor plasticity of high-strength steel, and achieve quality degradation, high production efficiency, and avoidance of residual stress. Effect

Active Publication Date: 2013-03-20
BAOSTEEL METAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The hot roll forming process combines the high temperature forming process with the roll forming process, which not only meets the forming requirements of high-strength steel, realizes efficient production, but also can effectively overcome the forming defects of high-strength steel such as poor plasticity and large springback

Method used

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  • Ultrahigh strength open section hot roll forming process and device
  • Ultrahigh strength open section hot roll forming process and device

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] 1) Roll bending the room temperature boron steel sheet into a semi-finished product with open profile; 2) Heat the semi-finished product to 800°C and keep it warm for 2 minutes; 3) Quickly transfer the high-temperature semi-finished product to the shaping mold; 4) The upper and lower matching punches and concave molds will It is completely covered and loaded to shape it. At the same time, the circulating cooling medium is passed on the surface of the mold to cool down the profile at a speed of 30°C / s under pressure; the shaping and cooling are completed at the same time, and the normal temperature and Dimensional opening profiles.

Embodiment 2

[0036] 1) Roll bending the room temperature boron steel sheet into a semi-finished product with open profile; 2) Heat the semi-finished product to 1100°C and keep it warm for 4 minutes; 3) Quickly transfer the high-temperature semi-finished product to the shaping mold; 4) The punch\concave mold completely covers the profile And load it to shape it, and at the same time, circulate the cooling medium on the surface of the mold to cool down the profile at a speed of 50°C / s under pressure; the shape and cooling are completed at the same time, and the normal temperature and qualified size are obtained after the mold is opened. Open profile.

Embodiment 3

[0038] 1) Roll bending the room temperature boron steel sheet into a semi-finished product with open profile; 2) Heat the semi-finished product to 1000°C and keep it warm for 5 minutes; 3) Quickly transfer the high-temperature semi-finished product to the shaping mold; 4) The punch\concave mold completely covers the profile And load it to shape it. At the same time, circulate the cooling medium on the surface of the mold to cool down the profile at a speed of 40°C / s under pressure; the shaping and cooling end at the same time, and after the mold is opened, a normal temperature and qualified size is obtained. Open profile.

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Abstract

The invention relates to an ultrahigh strength open section hot roll forming process and an ultrahigh strength open section hot roll forming device. The ultrahigh strength open section hot roll forming process comprises the following steps of: 1, uncoiling and cutting; 2, forming, i.e. transferring a sheet metal into roll forming equipment and preforming the sheet metal into a semifinished product open section under the condition of room temperature; 3, heating, i.e. heating the section to a temperature of 800 to 1,100 DEG C and preserving heat for 2min to 6min; and 4, stamping and sizing, i.e. rapidly transferring the section into a stamping die to carry out shaping and cooling, totally coating the section with a shaping die, loading the shaping die by 3 to 10 stamping racks, utilizing the die to shape the semifinished product open section into a finished product of which the size accords with the requirements after loading the shaping die, and when shaping, filling a circulating cooling medium in a passage below the surface of the die, utilizing the temperature difference of the die and the section to quench the high temperature section and cooling the open section in a pressure maintaining state to enable a microstructure of the section to be rapidly transformed from an austenite structure at a high temperature into a martensitic structure at normal temperature from an austenite structure at a high temperature so as to obtain a high strength section.

Description

technical field [0001] The invention relates to the preparation of ultra-high-strength profiles, in particular to a hot roll-bending process and device for ultra-high-strength open profiles. Background technique [0002] The hot forming process of boron steel is to first transform the initial structure into ferrite and pearlite, and the boron steel sheet with a tensile strength of about 600MPa is heated to austenitize and then formed, and then the workpiece is cooled and completely transformed into martensite. body, to obtain high-strength workpieces. After cooling, the tensile strength of the boron steel workpiece is as high as 1500MPa. The chemical composition of hot-formed boron steel is: Al0.02%-0.05%, B0.001%-0.005%, C0.007%-0.33%, Cr0.16%-0.37%, Mn0.75%-1.21%, N0 .004-0.006%, Ni0.01-0.1%, Si0.20%-0.40%, Ti0.03%-0.05%, and the rest is Fe. [0003] At present, the hot forming process of boron steel is mainly hot stamping forming process. However, the hot stamping pro...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21D35/00B21D37/16
Inventor 马越峰晏培杰潘丽华李丹阳邹瑶
Owner BAOSTEEL METAL
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