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Stirring friction processing remanufacturing method of worn shaft type parts

A shaft part and friction stir technology, which is applied in the field of remanufacturing of waste construction machinery parts, achieves the effects of easy automation, little influence on mechanical properties, and small welding residual stress and deformation

Inactive Publication Date: 2015-02-25
TIANJIN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

The invention adopts the friction stir welding and processing method to remanufacture the worn shaft parts, which can overcome the limitations of the current technology. The filler metal and the shaft base material are solid-phase metallurgical combination, and the grains of the structure are fine, which greatly improves the surface of the parts. Wear resistance, minimal residual stress and deformation, no melting defects

Method used

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  • Stirring friction processing remanufacturing method of worn shaft type parts
  • Stirring friction processing remanufacturing method of worn shaft type parts
  • Stirring friction processing remanufacturing method of worn shaft type parts

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example

[0050] The double-row sprocket shaft used on the motor grader has worn out after long-term use. After testing, the wear depth of the position where the journal and the bearing match is about 0.50mm, and it is remanufactured by friction stir processing.

[0051] First, clean the worn part, then machine a groove with a depth of 1mm, and then process the filling metal strip with a thickness of 3mm, the lead-in metal strip and the lead-out metal strip with a thickness of 2mm, and special ring fixtures and mixing tools. Such as figure 1 As shown, install the worn double-row sprocket shaft on the base 13, fix the shaft with the chuck 3 and the bearing 13, insert the filler metal strip 6 into the groove, and weld the filler metal strip 6 at the longitudinal junction line of the filler metal strip 6 by manual arc welding. Weld 4 points, then install the lead-in metal strip 5 and the lead-out metal strip 12 on both sides of the filler metal strip 6, and spot weld them together at the f...

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Abstract

The invention discloses a stirring friction processing remanufacturing method of worn shaft type parts and belongs to a composite processing process for combining the stirring friction overlap welding and the stirring friction processing. Filling materials and worn shaft base body parent materials are overlapped and welded together by a non-consumptive eccentric stirring friction tool, in addition, the overlaying welding process of the filling materials on the shaft surface is realized through the stirring friction processing, and the latch remanufacturing of worn shafts can be realized through a series of standardized technical processes. A specific process consists of pretreatment (worn region cleaning and groove processing of the shaft type parts), accessory processing, (processing of a stirring tool, a filling metal belt, a lead-in lead-out metal belt, an annular clamp and a rotary device), installation and clamping fixation, stirring friction processing treatment, subsequent treatment and the like. The remanufacturing method of the worn shaft type parts provided by the invention belongs to the solid phase processing, the metallurgical bonding among the connecting region materials is adopted, the bonding intensity is high, the comprehensive mechanical performance is excellent, green and environment-friendly effects are realized, and the production efficiency is higher.

Description

technical field [0001] The invention belongs to the field of remanufacturing processing of waste engineering machinery parts, in particular to a friction stir processing remanufacturing method for shaft parts with surface wear. Background technique [0002] The remanufacturing of waste construction machinery parts is an important part of remanufacturing engineering, and one of the important ways to improve resource utilization and develop circular economy. Shaft parts are one of the widely used parts in the transmission mechanism of construction machinery. Due to the large transmission load and repeated loading, various wear failures often occur. Directly discarding partially worn shaft parts will cause serious waste of materials and energy. How to The continued use of worn shaft parts after remanufacturing is an urgent problem to be solved in remanufacturing engineering. Research and development of advanced remanufacturing methods for remanufacturing of worn shaft parts wi...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K20/12
Inventor 宋友宝杨新岐张国胜
Owner TIANJIN UNIV
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