Microporous high-penetration-resistance high-aluminum casting material, and preparation method and application method thereof

A high-alumina castable and microporous technology, applied in the field of refractory materials, can solve the problems of structural spalling and damage of refractory materials, and achieve the effects of easy mining, large storage capacity and wide distribution.

Active Publication Date: 2013-04-03
贵阳联合高温材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The operating temperature of the aluminum alloy melting furnace is 700-900°C. At 750°C, the viscosity of the aluminum liquid is 0.104Pa·s, which is similar to the viscosity of water (0.1Pa·s) at 20°C. Mg, Zn, Si, Mn, etc. in the alloy are very active elements with strong reducibility, and the alloy Mg and Zn elements have high vapor pressure, which is easier to penetrate into the furnace lining than aluminum liquid, and is compatible with refractory materials

Method used

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  • Microporous high-penetration-resistance high-aluminum casting material, and preparation method and application method thereof
  • Microporous high-penetration-resistance high-aluminum casting material, and preparation method and application method thereof
  • Microporous high-penetration-resistance high-aluminum casting material, and preparation method and application method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0073]Embodiment 1: Take the special-grade rotary kiln bauxite clinker, grind it through the jaw crusher and the cone crusher successively, and then pass through the vibrating screen, and the under-sieve material enters the particle size of 8-5mm, 5-3mm, 3mm respectively. -1mm, 1-0.5mm, 0.5-0.088mm bins; feed the sieve material with a particle size > 8mm into a Ф1.5×4.7m ball mill, and grind it to obtain 180 mesh special-grade rotary kiln bauxite fine powder; Weigh 10g of special-grade rotary kiln bauxite clinker with a particle size of 8-5mm, 10g of special-grade rotary kiln bauxite clinker with a particle size of 5-3mm, and 10g of special-grade rotary kiln bauxite clinker with a particle size of 3-1mm. 20g of material, 15g of special grade rotary kiln bauxite clinker with a particle size of 1-0.5mm, 15g of special grade rotary kiln bauxite clinker with a particle size of 0.5-0.088mm, 8g of 180 mesh special grade rotary kiln bauxite fine powder , 800 mesh super rotary kiln ba...

Embodiment 2

[0075] Embodiment 2: Take the special-grade rotary kiln bauxite clinker, grind it through the jaw crusher and the cone crusher successively, and then pass through the vibrating screen, and the under-sieve material enters the particle size of 8-5mm, 5-3mm, 3mm respectively. -1mm, 1-0.5mm, 0.5-0.088mm bins; feed the sieve material with a particle size > 8mm into a Ф1.5×4.7m ball mill, and grind it to obtain 180 mesh special-grade rotary kiln bauxite fine powder; Weigh 15g of special-grade rotary kiln bauxite clinker with a particle size of 8-5mm, 15g of special-grade rotary kiln bauxite clinker with a particle size of 5-3mm, and 15g of special-grade rotary kiln bauxite clinker with a particle size of 3-1mm. 13g of material, 12g of special grade rotary kiln bauxite clinker with particle size of 1-0.5mm, 12g of special grade rotary kiln bauxite clinker with particle size of 0.5-0.088mm, 10g of special grade rotary kiln bauxite fine powder of 180 mesh , 800 mesh super rotary kiln b...

Embodiment 3

[0077] Embodiment 3: Take the special-grade rotary kiln bauxite clinker, grind it through the jaw crusher and the cone crusher successively, and then pass through the vibrating screen, and the under-sieve material enters the particle size of 8-5mm, 5-3mm, and 3 mm respectively. -1mm, 1-0.5mm, 0.5-0.088mm feed bins; feed part of the sieve material with a particle size > 8mm into a ball mill for grinding to obtain 180 mesh super rotary kiln bauxite fine powder, and partly feed into a Raymond mill for grinding Obtained 800 mesh special-grade rotary kiln bauxite fine powder; Taking by weighing particle diameter is the special-grade rotary kiln bauxite clinker 20g of 8-5mm, particle diameter is the special-grade rotary kiln bauxite clinker 20g of 5-3mm, grain 12g of special-grade rotary kiln bauxite clinker with a diameter of 3-1mm, 8g of special-grade rotary kiln bauxite clinker with a particle size of 1-0.5mm, and special-grade rotary kiln bauxite clinker with a particle size of 0...

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PUM

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Abstract

The invention discloses a microporous high-penetration-resistance high-aluminum casting material, and a preparation method and an application method thereof. The casting material is prepared from the following components in parts by weight: 51-95 parts of aggregate, 23.5-41.5 parts of powder, 3-6 parts of composite dewetting agent and 0.02-0.4 part of composite water reducing agent, wherein the aggregate is superfine bauxite chamotte; and the powder contains 180-mesh superfine bauxite fine powder, 800-mesh superfine bauxite fine powder, CA-70 cement, alpha-Al2O3 micro powder and SiO2 micro powder. A lining cast by the microporous high-penetration-resistance high-aluminum casting material provided by the invention is low in porosity, small in pore size of air pores and high in resistance to aluminum alloy liquid-state or vapor-state element penetration and corrosion; the aluminum alloy melt penetration resistance is improved; the mechanical strength is high, the high-temperature volume is stable, and the thermal shock resistance is favorable; and nodulation and bulge phenomena at the three-phase juncture can be effectively avoided.

Description

technical field [0001] The invention relates to a microporous high-permeability high-alumina castable, a preparation method and a use method, and belongs to the field of refractory materials. Background technique [0002] Aluminum alloy is the most widely used non-ferrous metal structural material in national economic construction, and is widely used in various fields such as aviation, aerospace, electric power, machinery manufacturing, and daily life. With the rapid development of science and technology and industrial economy, the demand for aluminum alloy structural materials is increasing day by day. Therefore, the reverberatory furnace, the main equipment of aluminum alloy melting furnace, is constantly being shaped and functionalized. At the same time, more stringent requirements are put forward for the furnace lining material. . [0003] The operating temperature of the aluminum alloy melting furnace is 700-900°C. At 750°C, the viscosity of the aluminum liquid is 0.10...

Claims

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Application Information

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IPC IPC(8): C04B35/66
Inventor 张成行黄凯宋明刚冉江艳
Owner 贵阳联合高温材料有限公司
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