Electric-working abdicating and unloading linkage permanent-magnet-drive vertical type pumping unit

A permanent magnet drive, pumping unit technology, applied in electric components, electromechanical devices, electrical components, etc., can solve the problems of high failure rate of rigid couplings, unloading and hanging pumping is not easy to achieve, and the driving rope is easy to slip.

Active Publication Date: 2014-02-12
山东名流泵业科技股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Second, the unloading of the hanging pump is not easy to achieve by relying on its own power system, and the crane is often used on site;
[0006] Third, the loss-of-load protection is not as reliable as the traditional four-link beam pumping unit;
[0007] Fourth, the motor frequently transmits torque in forward and reverse directions, and the failure rate of general rigid couplings is relatively high;
[0009] Sixth, when the load end and the balance end are seriously mismatched, the driving rope is easy to slip
[0010] The above six factors have restricted the development of balance-balanced vertical pumping units, and it is urgent to develop a vertical pumping unit that is more suitable for field application to replace the existing models

Method used

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  • Electric-working abdicating and unloading linkage permanent-magnet-drive vertical type pumping unit

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] Such as figure 1 Shown: the permanent magnet drive vertical pumping unit of the present invention with electric operation step-off and unloading linkage linkage includes the frame (8) and the top of the frame (8) which are moved by the electric operation step-off device (13) on the frame base. On the platform (7), the driving device that connects the motor (6) with electromagnetic brake (5), the reducer (2), and the driving wheel (1) in series by the permanent magnetic coupling (4), and the auxiliary device for unloading and pulling out (3) and the intelligent controller (12) installed in the control cabinet at the lower part of the frame (8) by the sensor (10) to control the stroke, wherein the driving wheel (1) is hung in the rope groove on both sides of the axial direction to hang the sucker rod , the other end is suspended with a drive rope (9) with a counterweight (11) for the anti-fall device, and the drive wheel (1) is fixed in the rope groove in the middle of th...

Embodiment 2

[0056] Such as figure 1 Shown: the main body structure of the permanent magnet drive vertical pumping unit of the present invention is the same as that of embodiment 1, and only the following transmission mechanism has been improved:

[0057] The driving wheel (1) is covered with a strong fiber belt in the rope groove on both sides of the axial direction, and the sucker rod is suspended at one end of the strong fiber belt, and the anti-falling device balance weight (11) is suspended at the other end; the driving wheel (1) shaft Fix the loss of load protection and anti-skid strong fiber belt one end in the rope groove in the middle part, and the other end is connected with the anti-falling device balance weight (11).

[0058] The permanent magnet coupling (4) is a wheel type radial synchronous permanent magnet coupling in which permanent magnets are alternately densely or dispersedly arranged on the surface of the driven rotor according to N and S polarity symmetry.

[0059] T...

Embodiment 3

[0069] Such as figure 1 Shown: the main body structure of the permanent magnet drive vertical pumping unit of the present invention is the same as that of embodiment 1, only the following transmission structure has been improved:

[0070] One end of the drive rope (9) is fixed in the rope groove on both sides of the drive wheel (1) axially, and the sucker rod is suspended at the other end; one end of the drive rope (9) is fixed in the rope groove in the middle of the drive wheel (1), One end is suspended with a counterweight (11) with a fall arrester.

[0071] The permanent magnet coupling (4) is to change the surface of the driven rotor into a copper ring, and rely on the rotation of the permanent magnet active rotor to make the copper ring on the driven rotor cut the magnetic force lines to generate an eddy current magnetic field and transfer the eddy current slip of the torque permanent magnet coupling

[0072] The fixed end of the electromagnetic brake (5) is placed on t...

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Abstract

The invention discloses an electric-working abdicating and unloading linkage permanent-magnet-drive vertical type pumping unit and belongs to the novel field of electromechanical integration application. The pumping unit comprises a stander which is arranged on a stander base and is moved through an electric-working abdicating device, a drive device which is arranged on a top platform of the stander and is used for connecting a motor with an electromagnetic brake, a speed reducer and a drive wheel in series through a permanent magnet coupler, an unloading auxiliary device and an intelligent controller which is arranged in a control cabinet on the lower part of the stander, wherein a travel of the intelligent controller is controlled through a sensor; a drive rope is arranged in rope slots formed in two axial sides of the drive wheel; one end of the drive rope is used for hanging a sucker rod, and the other end of the drive rope is used for hanging a balance weight with an anti-falling device; a load-loss protecting and slip preventing steel wire rope is fixed in a rope slot in the axial middle part of the drive wheel, and the other end of the load-loss protecting and slip preventing steel wire rope is connected with the balance weight with the anti-falling device. The pumping unit has the advantages of reducing the cost, improving the efficiency and saving energy along with environment friendliness, safety, reliability, intelligence and high efficiency and can be widely applied to oil extraction and other frequent-reversing lifting work of the vertical type pumping unit.

Description

technical field [0001] The invention relates to a permanent-magnet-driven vertical oil pumping unit linked by electric operation, unloading, hanging and pumping, and belongs to the new field of mechatronics application. Background technique [0002] Oil is the power source of the national economy and an indispensable and important strategic material, and the main means of oil extraction is the pumping unit. According to incomplete statistics, there are currently more than 1.5 million mechanical oil recovery wells in the world, of which the traditional four-link beam pumping unit accounts for about 90%, becoming the leading model of mechanical oil recovery. With the deterioration of the global environment, human beings have more and more urgent needs for energy saving, high efficiency, low carbon, and environmental protection. Various types of energy-saving and material-saving, non-stop intelligent parameter adjustment, safety, and environmental protection balance vertical pu...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): E21B43/00F16H49/00H02K7/10
Inventor 王颖刘洪涛薛志超
Owner 山东名流泵业科技股份有限公司
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