Method for machining elliptical end socket

A processing method and technology of elliptical heads, which are applied in the field of head manufacturing technology, can solve the problems of resource consumption, poor consistency, and difficulty in removal, and achieve the effect of avoiding environmental pollution, good consistency, and regular shape

Inactive Publication Date: 2014-06-04
宜兴市九洲封头锻造有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Most of the traditional heads are completed by hot stamping process. The hot stamping process has many shortcomings. Due to heating, the material will deteriorate, resulting in a decrease in the corrosion resistance of the stainless steel head, which is not suitable for the processing of stainless steel heads; heating and forming will cause the mold to be damaged. Due to thermal expansion and cooling shrinkage of the head, the size is difficult to control and the consistency is poor; due to heating, the surface of the head after forming is severely oxidized and difficult to remove; hot stamping needs to be heated to consume fuel and consume a lot of valuable resources; heating will produce a lot of harmful gases, pollute the environment

Method used

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Embodiment Construction

[0011] The present invention will be further described below in conjunction with embodiment.

[0012] A processing method for an elliptical head, comprising the following steps: (1), blanking: place a fixed anti-scratch liner under a stainless steel plate, perform plasma cutting, and form a disc; (2), welding: place the disc On the working platform, the welding seam is spot-fixed, and then welded; (3), cold stamping: clamp the disc in the stamping machine, and carry out stamping preliminary forming; (4), pressure drum: clamp the disc in the press In the drum machine, press the overall molding to obtain the semi-finished head; (5), cold spinning: clamp the semi-finished head in the spinning machine, and perform cold spinning for final forming; (6), heat treatment: empty furnace temperature Heat up to 400°C, put the head into the furnace, heat up to 500-600°C, keep warm for 20-30min, cool down to 400°C and leave the furnace, and cool naturally; (7), groove, grinding: apply anti-...

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Abstract

The invention discloses a method for machining an elliptical end socket. The method includes the following steps that first, discharging is performed; second, welding is performed; third, cold pressing is performed so that preliminary forming is achieved; fourth, end socket pressing is performed, wherein integral forming is performed through pressing so that a semi-finished end socket can be obtained; fifth, cold spinning is performed, wherein the semi-finished end socket is subjected to cold spinning so that final forming is achieved; sixth, heat treatment is performed, wherein the temperature of an empty furnace is raised to 400 DEG C, the end socket is put into the furnace and heated to 500 DEG C to 600 DEG C, the temperature is kept for 20 minutes to 30 minutes, the temperature is lowered to 400 DEG C, and the end socket is taken out of the furnace and naturally cooled; seventh, grooving and grinding are performed; eighth, acid washing is performed, wherein acid wash is evenly smeared onto the whole outer surface of the end socket, preliminary washing is performed, and then the end socket is washed clean with clean water. According to the method, heating is not performed before forming, and materials can not degrade; the cold pressing, the end socket pressing and the cold spinning are adopted for forming, and changes of size can not be caused; a passive film is formed on the surface of the end socket through acid washing; harmful gas and smoke can not be generated.

Description

technical field [0001] The invention relates to a head manufacturing process, in particular to a processing method for an elliptical head. Background technique [0002] As an indispensable part of normal pressure and pressure vessels, the head is widely used in pharmaceutical, food, chemical, biological, water treatment, environmental protection, electric power, boiler pressure vessels and other fields. The head is the two end caps of the pressure vessel and is the main pressure-bearing part of the pressure vessel. The quality of the head is directly related to the long-term safe and reliable operation of the pressure vessel. Most of the traditional heads are completed by hot stamping process. The hot stamping process has many shortcomings. Due to heating, the material will deteriorate, resulting in a decrease in the corrosion resistance of the stainless steel head, which is not suitable for the processing of stainless steel heads; heating and forming will cause the mold to...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P15/00
CPCB23P15/00B21D51/44
Inventor 袁文新黄琴王建东纪俊丹凌云魏雪彬
Owner 宜兴市九洲封头锻造有限公司
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