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High strength aluminum copper alloy vehicle wheel material and liquid forging forming method

An aluminum-copper alloy and liquid die forging technology, applied in the direction of metal processing equipment, etc., can solve the problems of high tendency of thermal cracking, poor casting fluidity, no discovery, etc., to overcome poor fluidity, high density, and reduce tire bursting Effect

Active Publication Date: 2014-07-16
天津立中轻合金锻造有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, high-strength cast aluminum-copper alloys have disadvantages such as poor plasticity, high thermal cracking tendency, and poor casting fluidity, and are limited to sand castings in most cases.
[0005] Through the search, the product and preparation process of aluminum-copper alloy were found, but no patent documents were found for die forging or even liquid die forging to make wheels.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] A special aluminum-copper alloy material for heavy-duty automobile aluminum-copper alloy wheel liquid die forging, its components and the weight percentages of each component are respectively:

[0032] Cu: 4.5%, Mn: 0.32%, Ti: 0.15%, V: 0.06%, Zr: 0.05%, B: 0.01%, Cd: 0.01%, Nd: 0.02%, Er: 0.01%, and the rest is Al.

[0033] A method for forming a liquid die forging aluminum-copper alloy wheel for heavy-duty vehicles, the production process steps are:

[0034] (1) Prepare aluminum-copper alloy materials, prepare special-purpose aluminum-copper alloy materials according to the weight ratio of the above-mentioned components;

[0035] (2) Al-copper alloy smelting, melting the above-mentioned aluminum-copper alloy to 700-740°C;

[0036] (3) Quantitative liquid extraction: After refining, adjust the temperature to 690-730°C, and use a quantitative liquid extraction spoon to transfer the liquid. The upper part of the quantitative liquid extraction spoon is equipped with a li...

Embodiment 2

[0046] A special aluminum-copper alloy material for heavy-duty automobile aluminum-copper alloy wheel liquid die forging, its components and the weight percentages of each component are respectively:

[0047] Cu: 4.9%, Mn: 0.37%, Ti: 0.23%, V: 0.16%, Zr: 0.12%, B: 0.015%, Cd: 0.05%, Nd: 0.1%, Er: 0.05%, and the rest is Al.

[0048] Its preparation method is the same as embodiment 1.

Embodiment 3

[0050] A special aluminum-copper alloy material for heavy-duty automobile aluminum-copper alloy wheel liquid die forging, its components and the weight percentages of each component are respectively:

[0051] Cu: 5.4%, Mn: 0.45%, Ti: 0.35%, V: 0.29%, Zr: 0.18%, B: 0.05%, Cd: 0.26%, Nd: 0.19%, Er: 0.09%, and the rest is Al.

[0052] Its preparation method is the same as embodiment 1.

[0053] It should be emphasized that the liquid die forged aluminum-copper alloy wheel produced by the present invention has good comprehensive mechanical properties and a high product pass rate. Technical requirements for vehicles. In particular, a small amount of rare earth element Er is added to the alloy formula to further refine the structure of the aluminum-copper alloy material, and the overall performance of the product is significantly improved; at the same time, due to the rare earth element Nd and grain refinement elements Ti, Zr, B Adding it can effectively avoid the thermal cracking...

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Abstract

The invention relates to a high strength aluminum copper alloy vehicle wheel material and a liquid forging forming method. The material comprises following components by weight percent: 4.5-5.5% of Cu, 0.3-0.5% of Mn, 0.15-0.35% of Ti, 0.05-0.3% of V, 0.05-0.2% of Zr, 0.005-0.06% of B, 0.01-0.3% of Cd, 0.01-0.2% of Nd, 0.01-0.1% of Er, and the balance of Al. The aluminum copper alloy vehicle wheel prepared by the liquid forging forming method has good comprehensive chemical property and high product percent of pass, has the tensile strength greater than 400MPa, the yield strength greater than 300MPa, and the elongation greater than 10%, thus meeting the technical requirement of heavy load automobiles; particularly, due to the addition of a small quantity of rare earth element Er in the alloy formula, the aluminum copper alloy material structure is further refined, and the comprehensive property of the product is obviously improved; in addition, due to the addition of rare earth element Nd and grain refined elements like Ti, Zr and B, hot crack of the aluminum copper alloy is effectively avoided in solidifying, and the percent of pass of the vehicle wheel prepared by the liquid forging forming method is sharply improved.

Description

technical field [0001] The invention belongs to the field of automobile wheel materials and processing, and relates to the preparation technology of aluminum-copper alloy wheels, in particular to a high-strength aluminum-copper alloy wheel material and a liquid die forging forming method. Background technique [0002] Aluminum alloy wheels have the advantages of light weight, small rotational inertia, and fast heat dissipation. They have a good effect on automobile energy saving, reducing exhaust emissions, reducing tire burst accidents, and improving automobile safety. They are widely used in the car industry. However, heavy-duty vehicles such as trucks and buses have heavy loads and high safety requirements, and ordinary cast aluminum alloy wheels cannot meet the requirements. At present, commercial heavy-duty vehicles in developed countries and regions such as Europe and the United States generally use forged aluminum alloy wheels, with a market share of more than 40%, an...

Claims

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Application Information

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IPC IPC(8): C22C21/12B22D18/02B21J5/02B23P15/00
Inventor 马春江刘杰
Owner 天津立中轻合金锻造有限公司
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