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Intense hot forming production line and hot forming process for boron steel part for automobile

An intensive, thermoforming technology, applied in vehicle parts, transportation and packaging, etc., can solve the problems of increased automation cost, long workpiece transfer time, space shortage, etc., to reduce the risk of cracking, increase production takt time, reduce The effect of small investment costs

Active Publication Date: 2014-09-24
WUXI LANGXIAN LIGHTWEIGHT TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although the box-type furnace has the advantage that the workpiece is stationary in the box-type furnace, so that the positioning is accurate, the box-type furnace uses the upper and lower spaces for the workpiece to be vertically discharged in multiple layers, and the space is limited. In order to achieve the same production as the linear drum heating furnace The cycle time, mostly 3-4 box-type furnaces are placed on the feeding side of the press. In order to realize the transportation of the workpiece into the furnace, out of the furnace, and into the press within a certain cycle, it is necessary to arrange the input and removal of the workpiece into the heating furnace. There are at least three automated manipulators, including the robot, the robot that transports the workpiece to the side of the press, and the robot that puts the workpiece into the press. The space is tight, the workpiece transfer time is long and it is difficult to keep warm, and the automation cost also increases.

Method used

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  • Intense hot forming production line and hot forming process for boron steel part for automobile
  • Intense hot forming production line and hot forming process for boron steel part for automobile
  • Intense hot forming production line and hot forming process for boron steel part for automobile

Examples

Experimental program
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Effect test

Embodiment 1

[0052] Embodiment 1: an intensive hot forming process for boron steel parts for automobiles, comprising the following steps, such as Figure 4 Shown:

[0053] Step 1: The splitting device of the destacking device 4 separates the boron steel plate or the boron steel pipe, and the splitting beat is not slower than the speed of heating the workpiece in the box furnace, preferably 0.1s; the destacking platform of the destacking device The size is 2200mm×2200mm;

[0054] Step 2: The unstacking automatic device 8 transports the workpiece to the position of the lettering device 9, and after coding and engraving (production date, part number, etc.), the workpiece is transferred to the centering station 5; the transmission speed of the unstacking automatic device 8 Adjustable, preferably the transmission speed is 0.1m / s, the transmission time is preferably 20s, and the transmission distance is 2m; the lettering speed of the lettering device 9 is adjustable, and the beat is not slower ...

Embodiment 2

[0067] Embodiment two: an intensive hot forming process for boron steel parts for automobiles, comprising the following steps, such as Figure 5 Shown:

[0068] Step 1: The splitting device of the unstacking device 4 separates the boron steel plate or the boron steel pipe, and the splitting beat is not slower than the speed at which the workpiece is heated by the box furnace, preferably 1s; the size of the unstacking platform of the unstacking device 2500mm×2500mm;

[0069] Step 2: The unstacking automatic device 8 transports the workpiece to the position of the lettering device 9, and after coding and engraving (production date, part number, etc.), the workpiece is transferred to the centering station 5; the transmission speed of the unstacking automatic device 8 Adjustable, preferably the transmission speed is 5m / s, and the transmission time is preferably 0.1s; the lettering speed of the lettering device 9 is adjustable, and the beat is not slower than the speed of heating ...

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Abstract

The invention relates to an intense hot forming production line and a hot forming process for boron steel parts for an automobile. The intense hot forming production line for boron steel parts for the automobile comprises a feeding robot and is characterized in that box-type furnaces are arranged on the left side and the right side of the feeding robot, an unstacking device and an alignment platform are arranged on the front side of the feeding robot, a press is arranged on the rear side of the feeding robot, a collection device is arranged on the rear side of the press and an automatic unstacking device is arranged on one side of the unstacking device. The hot forming process comprises the following steps: 1. the unstacking device separates boron steel plates or boron steel pipes one by one; 2. the automatic unstacking device transports workpieces to the alignment platform; 3. the feeding robot transports the workpieces from the alignment platform to the box-type furnaces; 4. the workpieces are austenized; 5. the feeding robot takes the workpieces out of the box-type furnaces, transports the workpieces into a die of the press and retracts to the alignment platform; 6. the press presses the workpieces and pressure is maintained for quenching; 7. the workpieces are put in the collection device. The intense hot forming production line for boron steel parts for the automobile and the hot forming process have the advantages that the operation is completed by one robot and the production efficiency and quality of the workpieces are guaranteed.

Description

technical field [0001] The invention relates to an intensive thermoforming production line and thermoforming process of boron steel parts for automobiles, in particular to a thermoforming and quenching process of boron steel plates or / and steel pipes at high temperature and an intensive box furnace production line, belonging to the automobile Plastic forming technology field. Background technique [0002] As an emerging ultra-high-strength hot-formed steel plate, the production process of automotive boron steel plate is divided into 4 stages: [0003] (1) Heating: heating the boron steel plate to the temperature required for heat treatment; [0004] (2) Transmission: transfer the boron steel plate to the die to be stamped; [0005] (3) Forming: such as Figure 1a As shown, it is stamped and formed by a mold at high temperature; [0006] (4) Quenching and cooling: such as Figure 1b As shown, controlling different cooling rates in different regions, can occur: [0007] a...

Claims

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Application Information

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IPC IPC(8): B21D53/88
Inventor 李向荣孙财孙大璐陈扬
Owner WUXI LANGXIAN LIGHTWEIGHT TECH CO LTD
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