Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Warp knitted fabric containing cotton and processing method for warp knitted fabric

A fabric and warp knitting technology, which is applied to cotton-containing warp knitted fabrics and their processing fields, can solve the problems of mercerized yarns such as hard hand feeling, contamination with dust, blocking of needle holes, etc., and achieves improved softness and smoothness performance, high evenness uniformity , the effect of strong lifting

Active Publication Date: 2014-11-05
楠华技术信息(江苏)有限公司
View PDF4 Cites 19 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] All natural fibers are short fibers, which need to be spun to make yarns. The surface hairiness of cotton yarns is long, and it is easy to fall off and form flying flowers and stains with dust, which can block needle holes and cause fabric defects. Smooth yarn often breaks and cannot weave normally
Conventional mercerized cotton yarns between 60S / 2 and 300S / 2 cannot be directly used for high-gauge warp knitting. The main reasons are as follows: 1. Mercerized yarns feel hard and lack the flexibility of polyester filaments. 2. There are many knots. Due to the stretching, dehydration and slow rewinding of mercerized cotton during mercerizing, a large number of broken ends will be formed, and the pinholes and hanging needles will be blocked during warp knitting. A large number of defects are formed on the cloth surface; 3. There is a lot of hairiness remaining, and flying flowers are formed during warp knitting, which blocks the pinholes; 4. The strength is low, and it cannot bear the tensile and draft strength during warp knitting and warping, and production cannot be realized. Conventional natural fiber high-count yarns are not suitable for weaving on high-gauge warp knitting equipment, so there are no natural fiber short-fiber high-gauge velvet fabrics at this stage

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Warp knitted fabric containing cotton and processing method for warp knitted fabric
  • Warp knitted fabric containing cotton and processing method for warp knitted fabric

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0048] A cotton-containing warp-knitted fabric is a printed cotton-containing warp-knitted fabric, which is warp-knitted from top yarn, middle yarn and bottom yarn. The above-mentioned top yarn is 33.3dtex polyester filament, and the above-mentioned middle yarn is 100% 300S / 2 Egyptian long-staple cotton yarn, the above-mentioned base yarn is 22.2dtex spandex elastic yarn, and the above-mentioned Egyptian long-staple cotton yarn is processed by the following processing steps:

[0049] (1) Spinning, select 100% Egyptian long-staple cotton with an average length greater than 35mm, and perform compact spinning on it to obtain a cotton yarn with a count of 300S / 2;

[0050] (2) For singeing, the hairiness on the surface of the cotton yarn obtained in step (1) is uniformly removed by using the ring burner 2 at 1500°C. The ring burner 2 is set as a cylindrical structure with openings at both ends. Burner flame 3 on the inner wall of described cylindrical structure, cotton yarn 1 pass...

Embodiment 2

[0073] A cotton-containing warp-knitted fabric, which is a two-color cotton-containing warp-knitted fabric, is formed by warp-knitting top yarn, middle yarn and bottom yarn, the above-mentioned top yarn is 222dtex polyester filament, and the above-mentioned middle yarn is Egyptian long-staple cotton and 60S / 2 cotton blended yarn composed of tencel, the above-mentioned base yarn is 55.5dtex spandex elastic yarn, and the above-mentioned cotton blended yarn is processed by the following processing steps:

[0074] (1) Spinning, selecting Egyptian long-staple cotton and tencel with an average length greater than 34mm, wherein the weight percentage of Egyptian long-staple cotton is 80%, and the weight percentage of Tencel is 20%, and ring spinning is carried out to it to obtain a count. Cotton blended yarn of count 60S / 2;

[0075] (2) Singeing. The hairiness on the surface of the cotton blended yarn 1 obtained in step (1) is uniformly removed by using ring burners 2 at 1500°C. The r...

Embodiment 3

[0097] A cotton-containing warp-knitted fabric, which is printed on the front and plain-colored on the reverse side, is made of top yarn, middle yarn and bottom yarn through warp knitting. The above-mentioned top yarn is 111dtex polyester semi-gloss flat filament, The above-mentioned middle yarn is a 100S / 2 cotton blended yarn made of Egyptian long-staple cotton and flax, and the above-mentioned base yarn is 33.3dtex spandex elastic yarn. The cotton blended yarn is processed by the following processing steps:

[0098] (1) Spinning, select Egyptian long-staple cotton and flax with an average length greater than 34mm, wherein the weight percentage of Egyptian long-staple cotton is 50%, and the weight percentage of flax is 50%, and they are compact spun to obtain a count of 100S / 2 cotton blended yarn;

[0099] (2) Singeing. The hairiness on the surface of the cotton blended yarn 1 obtained in step (1) is uniformly removed by using ring burners 2 at 1500°C. The ring burners 2 are...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
lengthaaaaaaaaaa
elongationaaaaaaaaaa
elongationaaaaaaaaaa
Login to View More

Abstract

The invention discloses a warp knitted fabric containing cotton. The warp knitted fabric containing the cotton is formed by face filaments and middle filaments or face filaments, middle filaments and bottom filaments in a warp knitting mode, wherein the face filaments are polyester filament yarns, the middle filaments are natural fiber yarns, the bottom filaments are spandex stretch yarns, and the natural fiber yarns are processed through spinning, singeing, reeling, concentrated alkaline mercerizing, drying, wet waxing, dry waxing, rewinding and the like. The natural fiber yarns have the advantages of being high in strength, even in yarn evenness, good in wear resistance and the like, and can meet the requirement of warp knitting, and thus the natural fiber yarns can be used on a 28-stitch high stitch length warp knitting machine to serve as raw knitting materials of the warp knitted fabric containing the cotton. The natural fiber yarns contained in the warp knitted fabric containing the cotton have the skin friendly performance, and the warp knitted fabric containing the cotton is suitable for being worn by all people. The invention further discloses a processing method for the warp knitted fabric containing the cotton.

Description

technical field [0001] The invention relates to a warp-knitted fabric, in particular to a cotton-containing warp-knitted fabric and a processing method thereof. Background technique [0002] Velvet fabric has fine texture, soft hand feeling, excellent wearing performance without pilling and color fading, excellent water absorption performance, three times that of cotton products, no irritation to the skin, no allergies, beautiful appearance, rich colors, existing High-grade velvet fabrics are generally made of warp-knitted fabrics. Warp-knitted velvet fabrics have excellent softness due to their fine silk and small flexural modulus. [0003] Coral velvet is a traditional velvet fabric produced by a low-gauge warp knitting machine. Due to its weaving raw materials, its structure is relatively loose and it is easy to shed hair. [0004] Sea-island velvet is a new type of velvet fabric. It is woven with a high-gauge warp knitting machine. The raw materials are sea-island silk,...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): D04B21/04D02J11/00D02G3/04D06B21/00D06C27/00
Inventor 温明华陶建玉尹寿虎吴国策
Owner 楠华技术信息(江苏)有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products