Eureka AIR delivers breakthrough ideas for toughest innovation challenges, trusted by R&D personnel around the world.

Environmental-friendly composite long-fiber nonwoven fabric containing composition derived from plant and manufacturing method thereof

A long-fiber non-woven, plant-derived technology, applied in the direction of conjugated synthetic polymer rayon, fiber processing, textiles and papermaking, etc. It can improve process stability, improve tensile strength, rigidity and flexibility, and improve productivity.

Active Publication Date: 2014-12-03
TORAY ADVANCED MATERIALS KOREA
View PDF7 Cites 3 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] However, the composite environment-friendly long-fiber nonwoven fabric containing the plant-derived composition of the conventional method is due to the reduction of CO 2 Emissions, so the environmental protection is better than the original polypropylene (PP) alone non-woven fabric, but the spinnability of the polymer is poor, the productivity is low, and there are problems that the physical properties of other non-woven fabrics cannot be satisfied. Therefore, in order to solve these problems tireless research

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Environmental-friendly composite long-fiber nonwoven fabric containing composition derived from plant and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037] In one spinning box (Spinning Box A), polypropylene with a melting point of 165°C and a melt index (MI) of 35 was used as the core component, and polyethylene of vegetable origin with a melting point of 125°C and a MI of 20 was used as the core component. The temperature of the extruder for the sheath component and the core component is 230°C, and the extruder for the sheath component is 250°C. In this state, the raw materials are melted. In another spinning box (B spinning box), the melting point is set to Polypropylene with 165°C and MI of 35 is used as the core component, and petroleum-derived polyethylene with a melting point of 125°C and MI of 32 is used as the sheath component. The extruder temperature for the core component is 230°C, and the extruder for the sheath component The temperature is 230°C, and the raw material is melted in this state. The molten polymer moves through an independent flow path with the help of the distribution plate in the composite spin...

Embodiment 2

[0039] A nonwoven fabric was produced in the same manner as in Example 1, except that the ratio of the core component and the sheath component of the spinning beam A was configured at 70:30.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Basis weightaaaaaaaaaa
melting pointaaaaaaaaaa
Login to View More

Abstract

The present invention relates to an environmental-friendly composite long-fiber nonwoven fabric containing a composition derived from a plant and to a manufacturing method thereof. The method for manufacturing an environmental-friendly composite long-fiber nonwoven fabric containing a composition derived from a plant according to the present invention is a method for manufacturing a nonwoven fabric by spraying filaments constituting the nonwoven fabric in the shape of a core sheath, stacking the spun filaments on top of a belt to form a web, and performing thermo-compression or needle punching. The method is characterized in that the filaments are spun in two separate spinning boxes A and B; in the spinning box A, the core component is polypropylene, the sheath component is polyethylene derived from a plant and the ratio of the core component to the sheath component is 50:50 to 80:20; in the spinning box B, the core component is polypropylene, the sheath component is polyethylene derived from petroleum and the ratio of the core component to the sheath component is 50:50; and the filaments in the shape of the core sheath. By adopting the method, stability is realized in the processes from long-fiber melt spinning to web forming, the filament breaking phenomenon is substantially improved, the process stability is improved, the productivity of the environmental-friendly nonwoven fabric is increased, and properties such as tensile strength and stiffness are improved.

Description

technical field [0001] The present invention relates to an environmentally friendly composite long-fiber nonwoven fabric containing a plant-derived composition and a manufacturing method thereof, and more specifically, to an environmentally friendly composite long-fiber nonwoven fabric containing a plant-derived composition and a manufacturing method thereof. The polymer that makes up the non-woven fabric contains polyethylene obtained by refining ethanol extracted from plants, thereby providing the effect of reducing carbon dioxide emissions due to the use of non-petroleum-based polymers, and making non-woven fabrics with a specific structure to improve the feel of the non-woven fabric The method for compounding environment-friendly long-fiber non-woven fabrics can improve the productivity and physical properties of the original composite environment-friendly non-woven fabrics containing plant-derived compositions. Background technique [0002] As global warming due to envi...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): D04H3/007D04H3/018D04H3/147
CPCD01D5/34D01F8/06D04H3/007D04H3/105D04H3/153D04H13/00D10B2321/021D10B2321/022D10B2401/12
Inventor 朴瑞镇金东旭尹际得
Owner TORAY ADVANCED MATERIALS KOREA
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Eureka Blog
Learn More
PatSnap group products