Multi-view ultrasonic flaw detection system and detection method for steel rail weld joints

An ultrasonic system and ultrasonic flaw detection technology, which are applied in the analysis of solids using sonic/ultrasonic/infrasonic waves, material analysis using sonic/ultrasonic/infrasonic waves, and measuring devices, etc., which can solve the problems of low efficiency, prone to false detection and missed detection, etc. , to achieve the effect of fast operation, beautiful software interface and simple instrument setting

Inactive Publication Date: 2014-12-24
NANTONG UNION DIGITAL TECH DEV
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Problems solved by technology

Rail weld flaw detection has always been a difficult point in railway inspection. At present, there is no recognized good method at home and abroad. In the domestic engineering department, a large-angle single crystal probe is mainly used to scan the rail head and rail foot slope using A-type ultrasound. This method of flaw detection relies heavily on the operation of flaw detectors, which is inefficient and prone to false detection and missed detection.

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  • Multi-view ultrasonic flaw detection system and detection method for steel rail weld joints
  • Multi-view ultrasonic flaw detection system and detection method for steel rail weld joints
  • Multi-view ultrasonic flaw detection system and detection method for steel rail weld joints

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Embodiment Construction

[0041] The purpose of the present invention is to develop a set of rail weld multi-angle ultrasonic flaw detection system and detection method that meet the requirements of fast detection, effective detection, repeatability, storage of storage results, and post-analysis and processing.

[0042] The overall structure of the system: the embedded host, the hardware architecture of ultrasound acquisition, the signal transmission bus inside the instrument connects the host and the ultrasound system, the operating system of the instrument runs on the host, and the application software runs on the operating system.

[0043] The embedded host uses an embedded industrial computer motherboard, the ultrasonic board is an 8-channel professional ultrasonic circuit board, the internal bus of the instrument adopts the USB2. software.

[0044] The power module is installed in the casing to provide power supply, and at the same time provide connection and transfer to the main unit, ultrasonic ...

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Abstract

The invention aims at providing a multi-view ultrasonic flaw detection system and a detection method for steel rail weld joints. The multi-view ultrasonic flaw detection system specifically comprises a scanning system, an ultrasonic system and an imaging system, wherein the scanning system is connected with the ultrasonic system to form an ultrasonic scanning system; the imaging system comprises a host, an IO control panel, a power module and a display module; the host is connected with the IO control panel and the display module; the power module is used for supplying power for the imaging system; the host is connected with the ultrasonic system. The multi-view ultrasonic flaw detection system has a perfect file management function, is capable of satisfying the functions of data detection, image storage, image retrieval, image copying, image analysis and the like, has a warning function, is capable of helping the users to find the defects preferably, has adaptability and is capable of adapting to different rail types on the scenes.

Description

technical field [0001] The invention belongs to the technical field of nondestructive testing, and in particular relates to an ultrasonic imaging detection and multi-view imaging method for railway rail weld seams. Background technique [0002] The ultrasonic flaw detection method of railway rail welds is used for the detection of welds at rail joints, and there is a joint weld every 25 meters of rails. Rail weld flaw detection has always been a difficult point in railway inspection. At present, there is no recognized good method at home and abroad. In the domestic engineering department, a large-angle single crystal probe is mainly used to scan the rail head and rail foot slope using A-type ultrasound. This method of flaw detection relies heavily on the operation of flaw detectors, which is inefficient and prone to false detection and missed detection. [0003] As an important part of non-destructive testing technology, the application of ultrasonic testing technology in m...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01N29/04G01N29/265
Inventor 宋伟王虎
Owner NANTONG UNION DIGITAL TECH DEV
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