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Rubber use high dispersing insoluble sulfur pre-dispersion mother colloidal particle and preparation method thereof

A technology for pre-dispersing master batches and dispersing active agents, applied in the field of rubber additives, can solve problems such as poor dispersion, user troubles, and vulcanized rubber performance degradation, achieve simple and easy processing methods, improve poor dispersion problems, and improve The effect of performance stability

Active Publication Date: 2015-02-04
青岛福凯橡塑新材料有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, in actual production and application, there are still problems of poor dispersion and inconvenient weighing, which seriously limit the advantages of insoluble sulfur and bring troubles to users.
Patent 201310638382.6 discloses an insoluble sulfur masterbatch and its preparation method, but according to the insoluble sulfur raw material used (IS7020, oil-extended 20%) and the amount used in the masterbatch (up to 75%), in the masterbatch The actual active sulfur content is lower, up to 60%, not up to the claimed 75%
At the same time, white oil or stearic acid is used as a dispersant in the preparation method described in this patent, and these two substances have a limited dispersing effect on insoluble sulfur, and to a greater extent, they play a role in softening, plasticizing, and lubricating during extrusion. , so the preparation method disclosed in this patent is difficult to improve the dispersion level of insoluble sulfur in the masterbatch, and the dispersion level is one of the determining factors to realize the most important use purpose of the masterbatch
Poor dispersion of powder in masterbatch particles will firstly lead to fluctuations in the amount of active substances added to masterbatch particles between batches of mixed rubber, and secondly, it will cause poor dispersion of active substances within batches of mixed rubber. It is manifested in the performance of vulcanized rubber declines or fluctuates significantly
In the preparation method described in this patent, the preparation of the masterbatch takes a long time, at least one hour or more, and the operation is cumbersome and the production efficiency is low

Method used

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  • Rubber use high dispersing insoluble sulfur pre-dispersion mother colloidal particle and preparation method thereof
  • Rubber use high dispersing insoluble sulfur pre-dispersion mother colloidal particle and preparation method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0016] The formula is composed by weight: 100 phr oil-extended, 7 parts of EPDM with Mooney viscosity [ML(1+4)125°C] of 54, 3 parts of EVA with melting point of 58°C, 3 parts of stearic acid, 7 parts of naphthenic oil, oil Alcohol 2 parts, insoluble sulfur IS60-10 78 parts. Preheat the internal mixer to 60°C, put all EPDM, EVA and 1 part of stearic acid into the internal mixer and knead for 2 minutes, then add two thirds of insoluble sulfur, remaining stearic acid, oleyl alcohol, three parts Two-weight naphthenic oil was kneaded for 3 minutes; finally, the remaining insoluble sulfur and naphthenic oil were added and kneaded for 3 minutes, then the material was discharged, and then pelletized by an extruder to obtain insoluble sulfur masterbatch IS60-70.

Embodiment 2

[0018] The formula is composed by parts by weight: oil-extending 50phr, 6 parts of EPDM with Mooney viscosity [ML(1+4)125°C] of 46, 6 parts of BR9000, 2 parts of pentaerythritol stearate, 2 parts of naphthenic oil, 2 parts of oleyl alcohol Parts, insoluble sulfur IS-HS70-20 81.5 parts. Preheat the internal mixer to 50°C, put all EPDM, BR9000 and one third of pentaerythritol stearate into the internal mixer and knead for 2 minutes, then add two thirds of insoluble sulfur and the remaining pentaerythritol tetrastearate Ester, oleyl alcohol, and two-thirds of naphthenic oil were mixed for 3 minutes, and finally the remaining insoluble sulfur and naphthenic oil were added and mixed for 3 minutes, then the material was discharged, and the extruder was used to granulate to obtain insoluble sulfur masterbatches IS90-65.

Embodiment 3

[0020] The formula is composed by parts by weight: 9 parts of SBR1502, 1 part of stearic acid, 2 parts of oleyl alcohol, and 88 parts of insoluble sulfur IS-HS70-20. Preheat the internal mixer to 55°C, put SBR1502 and one third of stearic acid into the internal mixer and knead for 2 minutes, then add two thirds of insoluble sulfur, remaining stearic acid and oleyl alcohol for kneading 3 Minutes, finally add the remaining insoluble sulfur and knead for 3 minutes, discharge the material, and granulate on the extruder to obtain the insoluble sulfur masterbatch IS90-70.

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Abstract

The invention relates to a rubber use high dispersing insoluble sulfur pre-dispersion mother colloidal particle which comprises the following components by weight: 70-90 parts of insoluble sulfur, 7-15 parts of a rubber carrier, 0-8 parts of a softening agent, 1-3 parts of a processing assistant agent and 2 parts of a dispersing active agent. The beneficial effects of the rubber use high dispersing insoluble sulfur pre-dispersion mother colloidal particle are that: the processing method is simple and practical, less in time consuming and energy consuming and high in content of active substances, can reduce adverse effects caused by non active substances on mixed rubber to the greatest extent, can solve the poor dispersion problem of the insoluble sulfur in the actual use process, improves the vulcanization activity, and improves the rubber material performance and batch-to-batch performance stability.

Description

technical field [0001] The invention relates to a rubber additive, in particular to a high-dispersion insoluble sulfur pre-dispersed masterbatch for rubber and a preparation method thereof. Background technique [0002] Pre-dispersed masterbatch is a new form of rubber additive, which has the following advantages: (1) stable storage, convenient transportation and use; (2) reduced loss, convenient and accurate weighing; (3) reduced dust on the operator Injury and environmental pollution; (4) reduce mixing time and reduce energy consumption. (5) Improve the dispersion quality of chemicals and improve the performance stability of the mixed rubber batches. [0003] Insoluble sulfur, referred to as IS in English, is a homopolymer of sulfur, which is chemically and physically inert. It can effectively reduce the accumulation of sulfur in the rubber compound, reduce the scorching tendency of the rubber compound during storage, and prevent the surface of rubber products and semi-fi...

Claims

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Application Information

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IPC IPC(8): C08L23/16C08L23/08C08L9/06C08L7/00C08L9/00C08L9/02C08K13/02C08K3/06C08K5/01C08K5/09C08K5/098C08K5/103C08J3/22
CPCC08J3/226C08J2307/00C08K3/06C08K5/09C08L7/00C08L9/00C08L23/16C08L91/00C08L2205/02C08L2205/025C08L2205/03C08L2205/035C08L23/0853C08K5/103C08L9/06
Inventor 傅秀成
Owner 青岛福凯橡塑新材料有限公司
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