Comprehensive micro-molecule wall breaking machine used for fresh food materials and fresh medicinal materials

A technology of micro-molecule wall breaker and medicinal materials, which is applied in specific-purpose bioreactor/fermenter, enzymology/microbiology device, bioreactor/fermenter combination, etc. The problems of low wall efficiency and inability to achieve achieve the effect of convenient operation, reduced operation difficulty, and reduced workload

Active Publication Date: 2015-03-04

广州英佩尔电子科技有限公司

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AI-Extracted Technical Summary

Problems solved by technology

But this wall-breaking method is too single, and its wall-breaking efficiency is very low

Moreover, because the high wall-breaking rate requires various operations such as crushing and centrifugation, the existing equipment usually has a single function, and...

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Method used

Described extraction cup 4 is provided with centrifugal cup 3, and described centrifugal cup 3 is covered with extraction blade 19 outsides, and described centrifugal cup 3 bottoms are connected with high-speed motor 1 drive connection because extraction cup is placed on motor top, in order to place liquid Inflowing into the motor, a clutch 17 is connected between the high-speed motor 1 and the extraction blade 19, the extraction blade 19 is fixed on the clutch 17 through a nut 20, and the clutch 17 is covered with a water sealing sleeve 18. The combination of the water seal...

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Abstract

The invention discloses a comprehensive micro-molecule wall breaking machine used for fresh food materials and fresh medicinal materials. A physical extraction module comprises an extraction cup, a high-speed motor and an extraction blade; a main wall breaking box is connected to the bottom of the extraction cup; matter obtained after extraction can flow to the main wall breaking box; and a liquid taking opening is formed in the lower portion of the main wall breaking box. A quick-freezing and quick-heating module is formed by semiconductor temperature control sheets arranged on the lateral wall of the main wall breaking box. An ultrasonic generation module is formed by ultrasonic generators arranged at the bottom of the main wall breaking box. By means of the comprehensive micro-molecule wall breaking machine, intercellular layers ( middle layers), primary walls and secondary walls of plant cells can be broken; nutrients in cell walls can flow out; plant biochemistry elements can be released; dietary fibers, vitamins and other nutrient elements in the fresh food materials and the fresh medicinal materials can be fused to the maximum degree; six wall breaking modes including the physical cutting centrifugation mode, the enzymolysis mode, the quick-freezing mode, the quick-heating mode, the temperature difference mode and the ultrasonic mode are combined; the wall breaking rate of the fresh food materials and the fresh medicinal materials is directly improved to more than 90%; and the taken nutrient elements of the comprehensive micro-molecule wall breaking machine are dozens or hundreds of times of that of a common extraction mode.

Application Domain

Bioreactor/fermenter combinationsBiological substance pretreatments +5

Technology Topic

NutrientUltrasonic generator +13

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Examples

Experimental program(1)

Example Embodiment

[0019] The present invention will be further described in detail below with reference to the drawings and specific embodiments.

[0020] Such as figure 1 , 2 Shown is a comprehensive micromolecular wall breaking machine for fresh food and medicinal materials, which includes a physical extraction module, a quick-freezing and quick-heating module, an ultrasonic generation module and a control module 6, wherein;

[0021] The physical extraction module includes an extraction cup 4, a high-speed motor 1, and an extraction blade 19. The extraction blade 19 is drivingly connected to the high-speed motor 1. The extraction blade 19 is located inside the extraction cup 4; the bottom of the extraction cup 4 is connected with a main broken box 8. The extracted material can flow to the main broken wall box 8; the main broken wall box 8 is provided with a liquid intake 11 below and a liquid inlet 10 above; the physical extraction module can physically crush fresh ingredients at high speed to be processed material.

[0022] The quick-freezing and quick-heating module is composed of a semiconductor temperature control sheet 9 arranged on the side wall of the main broken box 8; the ultrasonic generating module is constituted by an ultrasonic generator 7 arranged on the bottom of the main broken-wall box 8; the physical extraction module, the quick freezing and quick heating Both the module and the ultrasonic generating module are electrically connected to the control module 6. The quick-freezing and quick-heating module can realize quick freezing or rapid heating, and the quick-heating and quick cooling can make the processed material quickly brittle or expand rapidly, further improving the wall breaking effect. The ultrasonic generation module can take advantage of the mechanical effects, cavitation effects and thermal effects of ultrasonic waves to extract biologically effective components by increasing the movement speed of medium molecules and increasing the penetration force of the medium. In a preferred embodiment, the frequency of the ultrasonic wave should be 20-40 KHz.

[0023] Since the exposure of the extraction blade increases the risk, in order to avoid accidentally starting the extraction blade when the extraction cup is removed, a protective slide bar 15 is provided at the bottom of the extraction cup 4, and a safety protection switch 16 is provided above the housing 2. The protective slide bar 15 Corresponding to the safety protection switch 16, the safety protection switch 16 is electrically connected to the control module 6. Only when the protective slide bar is in contact with the safety protective switch, the motor can be started normally, which can effectively avoid the danger caused by the exposure of the extraction blade.

[0024] The centrifugal cup 3 is arranged in the extraction cup 4, the centrifugal cup 3 is sleeved outside the extraction blade 19, and the bottom of the centrifugal cup 3 is drivingly connected with the high-speed motor 1. Since the extraction cup is placed above the motor, in order to place the liquid flowing into the motor, A clutch 17 is connected between the high-speed motor 1 and the extraction blade 19, the extraction blade 19 is fixed on the clutch 17 by a nut 20, and a water sealing sleeve 18 is sleeved on the clutch 17. The combination of the water-sealing sleeve and the clutch can block the flow of liquid. The clutch can switch between the rotation of the extraction blade and the rotation of the centrifuge cup. The extraction blade is first started for the basic crushing process, and then the obtained primary liquid is subjected to lysolytic and fermentation breaking, and finally the centrifuge cup is activated to perform the primary liquid Liquid-solid separation operation. It is convenient for users to operate, no need to disassemble and switch the extraction blade and centrifuge cup.

[0025] In order to improve the extraction of fresh food materials, the centrifuge cup 3 has a porous mesh structure, and the inner wall of the centrifuge cup 3 has edges. The solid fiber will remain in the centrifuge cup due to the large particles, but only pass through the centrifuge cup into the extraction cup.

[0026] The extraction cup 4 is provided with a movably openable lid 5, the bottom of the extraction cup is provided with a casing 2, the high-speed motor 1 is placed in the casing 2, and the liquid intake is located at the lower part of one side of the casing. A liquid cup 14 is placed under the liquid port 11. In order to facilitate automatic discharge, a discharge control device 21 is provided under the main broken wall box 8. The front end of the discharge control device 21 is a discharge connecting rod 13, and one end of the discharge connecting rod 13 is connected with a sealing plug 12. The upper end of the liquid intake 11 is covered, and the liquid discharge control device 21 is electrically connected to the control module 6.

[0027] In order to better pulverize fresh food materials, the high-speed motor 1 is an ultra-high-speed motor with a rotation speed of 45,000 rpm or more. The extraction blade 19 has a structure of a multi-leaf extraction blade that is provided on top and bottom. The high-speed motor and the multi-leaf extraction blade can physically cut the fresh ingredients more effectively, making the ingredients crushed into smaller particles, and at the same time providing better conditions for the next enzymolysis, making the enzymolysis more complete.

[0028] When in use, the fresh food is first processed into a liquid or liquid material to be processed by high-speed extraction (this method is a physical destruction method of high-speed rotating extraction blade cutting and impact). Add the lysozyme material to the material to be treated to make it further soak and swell (use the lysozyme material to break the wall with lysozyme and ferment the wall), and then perform centrifugal operation on the material to be treated to separate the liquid from the solid to obtain a fluid. The fluid obtained is subjected to rapid freezing and embrittlement at 0℃~-25℃, and then rapidly heated to 40℃~60℃ (the freezing and heating time should be very short), the purpose is to expand the outer layer of the material to form a cold The effect of embrittlement and external expansion reaction realizes wall breaking, and the heating and freezing temperature should not be too low or too high to prevent the nutrients from being destroyed. At the same time, ultrasonic waves are used to break the heated fluid. Finally, the intercellular layer (middle layer), primary wall and secondary wall of plant cells are broken open, so that nutrients in the cell wall flow out, release phytochemicals, and maximize the integration of dietary fiber, vitamins and other nutrients in fresh food and medicinal materials Element; In order to better break the wall, it is usually necessary to repeat step three 1 to 4 times.

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Description & Claims & Application Information

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the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine

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Classification and recommendation of technical efficacy words

Improve equipment safety factor
Avoid danger

Wheel baffle for lifting and transversely moving equipment

InactiveCN105735716AOvercoming deformationImprove equipment safety factorParkingsSafety coefficientEngineering

Owner:HUBEI GUANGXING PARKING EQUIP CO LTD

Biopsy needle cleaning device

ActiveCN113492141AImprove equipment safety factorImprove cleaning effectDiagnosticsHollow article cleaningBiopsyBiomedical engineering

Owner:THE FIRST PEOPLES HOSPITAL OF NANTONG

Comprehensive micro-molecule wall breaking machine used for fresh food materials and fresh medicinal materials

AI-Extracted Technical Summary

Problems solved by technology

Method used

Abstract

Image

Examples

Example Embodiment

PUM

Description & Claims & Application Information

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