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Under-actuated multi-rod type intelligent tea leaf continuous-vibration shaping machine

An under-actuated and slitting machine technology, applied in the field of tea processing machinery, can solve the problems of long sliver forming time, low processing precision, and non-adjustable pot amplitude, etc., and achieve the effect of quality improvement

Active Publication Date: 2015-04-01
ZHEJIANG UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] ⑴ During the reciprocating motion of the pot, the forward and reverse movement speeds are equal and the directions are opposite. The forward rubbing and reverse rubbing effects on the tea leaves are similar, which is not conducive to the formation of tea leaves, or the length of the formation time. Cause poor organization effect and low efficiency;
[0006] (2) The existing technology makes the pot have the force to move up and down. When the vertical movement of the pot is not well restrained, the pot jumps up and down, causing the tea leaves to jump in the pot, and the tea leaves cannot be in full contact with the pot, resulting in heat transfer efficiency. Low, at the same time, the movement acceleration of the tea leaves is not sufficient, it cannot be completely turned over, the strips are uneven, and the stripping effect is poor;
[0007] (3) The amplitude of the pot is not adjustable, so it cannot be applied to different tea-making processes
[0008] ⑷The flow of tea leaves is not easy to control, which affects the quality of the strips, and the stability of tea quality is not high;
[0009] (5) For the continuous slitting machine, due to the long length of the tank, the existing technology adopts the same-phase double crank connecting rod drive, which is constrained by the manufacturing cost and the processing accuracy is low, resulting in low stability and reliability of the equipment.
Although this mechanism has improved the movement mode of the pot tank, it is still a crank linkage mechanism in essence, and has not yet solved some shortcomings in the traditional tiling process.

Method used

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  • Under-actuated multi-rod type intelligent tea leaf continuous-vibration shaping machine

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Embodiment Construction

[0069] The present invention will be further described below in conjunction with the accompanying drawings.

[0070] Such as image 3 As shown, an underactuated multi-rod intelligent tea continuous vibrating machine is characterized in that it includes a frame 1, a bed 2 and an underactuated multi-rod horizontal vibration system 3 for realizing continuous tea vibrating. A real-time amplitude adjustment system for adjusting the amplitude of tea leaves in the process of vibrating strips in order to adapt to different types and picking periods. The movement track in the tank, the vibration direction adjustment structure of the tank to improve the quality of tea strips 6, the integrated boiler tank for improving energy utilization rate 7; the dynamic flow weighing system for tea flow control 8; Through the adjustment of heating temperature, vibration frequency and amplitude, the tea continuous vibration system intelligent control system 9 is realized for tea continuous vibration ...

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Abstract

The invention relates to an under-actuated multi-rod type intelligent tea leaf continuous-vibration shaping machine. The under-actuated multi-rod type intelligent tea leaf continuous-vibration shaping machine comprises a rack, a lathe bed, an under-actuated multi-rod horizontal vibration system for realizing continuous vibration and shaping of the tea leaves, an amplitude real-time adjusting system, a real-time boiler bath vertical angle adjusting system, a boiler bath vibration direction adjusting structure, a furnace-boiler integrated bath, a dynamic flow weighing system and an intelligent control system, wherein the amplitude real-time adjusting system is used for adapting to the amplitude modulation in a vibration shaping process of different varieties of tea leaves in different picking times; the real-time boiler bath vertical angle adjusting system is used for controlling the vertical angle of the boiler bath during tea leaf vibration shaping; the boiler bath vibration direction adjusting structure is used for changing the motion trail of the tea leaves in the boiler bath and improving the tea leaf shaping quality; the furnace-boiler integrated bath is used for improving the energy utilization rate; the dynamic flow weighing system is used for controlling the flow rate of the tea leaves; and the intelligent control system is used for comprehensively and intelligently adjusting the heating temperature, the vibration frequency and the vibration amplitude of the shaping machine.

Description

(1) Technical field [0001] The present invention relates to tea processing machinery. (2) Background technology [0002] Ribbon is a process in the primary processing of tea, which plays a vital role in the formation and quality of tea quality and shape. A series of physical and chemical actions occur in the tea stripping process, which is not only beneficial to the subsequent processing of tea leaves (changes such as moisture reduction and leaf softening create conditions for subsequent rolling and shaping), but also helps to form tea leaves. The quality characteristics of color, aroma and taste, and texture are a key process in the primary processing of tea. [0003] There are many kinds of tea in my country, which is not only a big tea producing country, but also a big consumption country. With the development of society and the progress of the times, people's living standards continue to improve, and the requirements for the quantity and quality of tea are also increas...

Claims

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Application Information

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IPC IPC(8): A23F3/06
Inventor 赵章风钟江程斌张宪黄剑虹程玉明乔欣张圣杰
Owner ZHEJIANG UNIV OF TECH
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