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Method for inhibiting metal surface carbon deposition by using atomic layer deposition passivation layer

An atomic layer deposition and metal passivation technology, applied in metal material coating process, coating, gaseous chemical plating, etc., can solve the problems of catalyst deactivation, easy peeling of coating, difficult thickness control, etc., to achieve the degree of automation High and repeatable results

Active Publication Date: 2015-04-08
XIAN MODERN CHEM RES INST
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

However, acidic molecular sieves can also catalyze the formation of carbon deposits, resulting in rapid deactivation of the catalyst, and this technology also has the disadvantages of easy peeling of the coating and difficulty in controlling the thickness
In addition to the above defects, the above various passivation layer preparation methods lack precise control of the thickness of the passivation layer; for complex fluid paths, these methods can easily cause microchannel blockage, so they are not suitable for expensive solid engines or heat exchange components. try it on

Method used

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  • Method for inhibiting metal surface carbon deposition by using atomic layer deposition passivation layer
  • Method for inhibiting metal surface carbon deposition by using atomic layer deposition passivation layer
  • Method for inhibiting metal surface carbon deposition by using atomic layer deposition passivation layer

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Embodiment 1

[0039] This embodiment provides a method for suppressing carbon on the surface of a metal by using an atomic layer deposition passivation layer. The method specifically includes the following steps:

[0040] Step 1, immerse a metal tube with an inner diameter of 2 mm and a length of 1100 mm in acetone, clean it for 40 minutes under the action of ultrasonic waves to remove oil stains and impurities, and pass the cleaned metal tube through the fixing device (see figure 2 ) is connected to the air circuit of the ALD system, so that the air flow in the system passes through the metal pipe;

[0041]Step 2, seal the reaction chamber, feed nitrogen into the atomic layer deposition system and vacuumize, adjust the outlet valve of the reaction chamber to control the pressure in the chamber to 133Pa, and maintain the temperature of the reaction chamber at 100°C;

[0042] Step 3: Inject the first reaction precursor, trimethylaluminum, into the reaction chamber for 8 s; pass in an inert ...

Embodiment 2

[0047] Identical with other conditions of embodiment 1, repeatedly carry out the Al of 1000 cycles 2 o 3 Atomic layer deposition generates a passivation layer with a thickness of 98nm on the inner wall of the metal tube.

Embodiment 3

[0049] Identical with other conditions of embodiment 1, repeatedly carry out the Al of 2000 cycles 2 o 3 Atomic layer deposition generates a passivation layer with a thickness of 196nm on the inner wall of the metal tube.

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Abstract

The invention discloses a method for inhibiting metal surface carbon deposition. The method eliminates carbon deposition formed by the catalytic action of a metal at a high temperature and prolongs the service life of a fluid system. The method mainly comprises the following steps: (1) connecting a to-be-passivated fluid system with an atomic layer deposition system gas path; (2) carrying out atomic layer deposition of inert compound on the inner wall of the fluid system, specifically comprising the following steps: injecting a first reaction precursor into a reaction chamber; and injecting a second reaction precursor after cleaning and then cleaning; and (3) repeating the operations and acquiring the passivation layer with required thickness by controlling the number of cycle periods. The method disclosed by the invention is high in degree of automation, good in repeatability, relatively low in process and free of damage to a substrate; in the deposition process, the thickness of the thin film is precise to control, a flow passage is easily prevented from being blocked, and the method is suitable for passivation processing the flow system which is expensive in price and complex in structure.

Description

technical field [0001] The invention relates to a preparation method of an anti-carbon deposition passivation layer on a metal surface, which can be used for carbon deposition suppression in various fluid systems transporting hydrocarbon compounds at high temperatures. Background technique [0002] The fuel delivery pipelines of aviation, automobile, ship and other engines and their heat exchange components are processed by heat-resistant stainless steel or high-temperature alloys, which contain a large amount of active metal components such as Fe, Cr, and Ni. Under the catalysis of active metal components, hydrocarbon fuels rapidly generate metal carbides (NiC 3 , Fe 3 C, etc.), and then form carbon deposits through a series of reactions. Due to the small diameter of the fuel delivery pipeline, it will be further narrowed at the nozzle, and even smaller in the engine control device. The generated carbon deposits will easily block the fuel delivery pipeline, nozzles and pr...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23C16/44C23C16/30
Inventor 冯昊吕剑龚婷惠龙飞秦利军李春迎杜咏梅孙道安张建伟
Owner XIAN MODERN CHEM RES INST