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High temperature creep resistant high thermal conductivity high power LED magnesium alloy radiator and preparation method thereof

A high thermal conductivity and high power technology, applied in the field of LED magnesium alloy radiator, can solve the problems of easy cracking in processing, low toughness of magnesium alloy radiator, and low creep resistance at high temperature, so as to reduce deformation resistance and improve uneven composition performance, improve the effect of heat conduction performance

Inactive Publication Date: 2017-01-11
HEBI JINLIDA WIRE CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] In summary, in view of the above deficiencies, the purpose of the present invention is to provide a high temperature creep resistant high thermal conductivity high power LED magnesium alloy radiator and its preparation method to solve the problem of low toughness of commonly used magnesium alloy radiators, easy cracking during processing, The problem of low creep resistance at high temperature makes the LED magnesium alloy heat sink take into account the needs of both mechanical properties and thermal conductivity

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] High temperature creep resistance high thermal conductivity high power LED magnesium alloy radiator, its preparation method is as follows:

[0032] Take Mg-2.5Al-0.4Zn-0.4Sr-0.2Sn-0.1B alloy as an example to process radiators with smaller cross-sections:

[0033] The first step, charge preparation and charge and mold preheating

[0034] Furnace charge preparation: use pure magnesium ingot, pure aluminum ingot, pure zinc ingot, pure tin ingot, Mg-25Sr master alloy, Al-3B master alloy, Mg-4Mn master alloy as raw materials, according to mass percentage 2.5%Al, 0.4%Zn, 0.4%Sr, 0.2%Sn, 0.1%B, 0.1%Mn, and the rest is Mg. Prepare furnace charge;

[0035] Furnace material and mold preheating: put the prepared furnace material in a drying oven at 200°C for 30 minutes; use a metal mold, and place the mold in a resistance furnace for 30 minutes at 200°C.

[0036] The second step, smelting and refining:

[0037] Melting: Preheat the crucible to 450°C in a well-type resistance f...

Embodiment 2

[0048] High temperature creep resistance high thermal conductivity high power LED magnesium alloy radiator, its preparation method is as follows:

[0049] Take Mg-3Al-1Zn-1Sr-2Sn-0.5B alloy as an example to process radiators with larger cross-sections:

[0050] The first step, charge preparation and charge and mold preheating:

[0051] Furnace charge preparation: use pure magnesium ingots, pure aluminum ingots, pure zinc ingots, pure tin ingots, Mg-25Sr master alloys, pure B blocks and Mg-4Mn master alloys as raw materials, with 3%Al, 1%Zn, 1 %Sr, 2% Sn, 0.5% B and 0.5%Mn, and the rest is Mg to prepare charge;

[0052] Furnace material preheating and mold preheating: put the prepared furnace material in a drying box and heat it to 200°C for 35 minutes; use a metal mold, and place the mold in a resistance furnace to heat it to 200°C for 45 minutes.

[0053] The second step, smelting and refining:

[0054] Melting: Preheat the crucible to 480°C in a well-type resistance furna...

Embodiment 3

[0065] High temperature creep resistance high thermal conductivity high power LED magnesium alloy radiator, its preparation method is as follows:

[0066] Take Mg-3.5Al-1.3Zn-3Sn-2Sr-1B alloy as an example to process a radiator with a large cross-sectional area:.

[0067] The first step, charge preparation and charge and mold preheating

[0068] Furnace charge preparation: use pure magnesium ingots, pure aluminum ingots, pure zinc ingots, pure tin ingots, Mg-25Sr master alloys, pure B blocks and Mg-4Mn master alloys as raw materials, and the mass percentages are 3.5%Al, 1.3%Zn, 2 %Sr, 3% Sn, 1% B and 0.8%Mn, and the rest is Mg to prepare charge;

[0069] Furnace material and mold preheating: put the prepared furnace material in a drying box and heat it to 200°C for 45 minutes; use a metal mold, and place the mold in a resistance furnace to heat it to 200°C for 60 minutes.

[0070] The second step, smelting and refining:

[0071] Melting: Preheat the crucible to 500°C in a w...

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PUM

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Abstract

The invention provides a high-temperature-creep-resistant high-thermal-conductivity high-power LED magnesium alloy heat radiator and a manufacturing method thereof. The components include, by mass, 2.5-3.5 percent of Al, 0.4-1.3 percent of Zn, 0.4-2 percent of Sr, 0.2-3 percent of Sn, 0.1-1 percent of B, 0.1-0.8 percent of Mn and the balance Mg. The manufacturing method includes the steps of preparation of furnace charge, preheating of the furnace charge and a mould, smelting, refining, homogenization treatment and extrusion forming, and artificial aging is carried out after extrusion to obtain the high-temperature-creep-resistant high-thermal-conductivity high-power LED magnesium alloy heat radiator. A homogenizing annealing process is adopted in the manufacturing method, the non-uniformity of the components in the condensation process of alloy is improved, the deformation resistance of the alloy is reduced, and deformation machining is carried out conveniently.

Description

technical field [0001] The invention relates to an LED magnesium alloy radiator, in particular to a high temperature creep resistant high thermal conductivity high power LED magnesium alloy radiator and a preparation method thereof. Background technique [0002] LED (Light Emitting Diode) as the "fourth generation light source" is more and more widely used in the field of lighting, but due to the concentration of heat energy output in the process of converting electrical energy into light energy, if the generated heat energy cannot be output in time and effectively, Working at high temperature for a long time will lead to problems such as a decrease in the luminous efficiency of the LED chip, a shortened service life, and a decline in the ability of the phosphor to convert light, resulting in color temperature drift. Therefore, the heat dissipation problem of LED lamps has become the focus of attention in the field of LED lighting, and the development trend of high-power lig...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C23/00C22C23/02C22C1/03C22C1/06C22F1/06
CPCC22C1/03C22C1/06C22C23/00C22C23/02C22F1/06
Inventor 王用根
Owner HEBI JINLIDA WIRE CO LTD