Multi-information fusion based automatic collection method for batched numerical control workpiece machining progress

A technology of multi-information fusion and automatic collection, which is applied in the fields of information processing, network and communication technology, and machinery manufacturing, can solve the problems of redundant statistics of processing quantities and inaccurate acquisition of production progress information, etc., achieve timely data feedback and improve optimization Run, statistic rich effects

Active Publication Date: 2015-04-08
CHONGQING UNIV
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  • Abstract
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] In view of the fact that the processing progress information of workpieces in the workshop is mainly based on manual statistics, although the processing progress information can be obtained by inserting macro instructions into barcodes, RFID, PLC, and NC codes, due to the existence of trial cutting, rework, scrapping, etc. Complicated situations often lead to redundant statistics of processing quantities, resulting in inaccurate acquisition of production progress information and other issues. The purpose of the present invention is to provide a multi-information fusion-based system with timely data feedback, accurate statistics, rich statistical content and reduced labor costs. The method of automatic acquisition of NC machining progress of batch workpieces

Method used

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  • Multi-information fusion based automatic collection method for batched numerical control workpiece machining progress
  • Multi-information fusion based automatic collection method for batched numerical control workpiece machining progress
  • Multi-information fusion based automatic collection method for batched numerical control workpiece machining progress

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Experimental program
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Effect test

Embodiment 1

[0027] Processing workpiece: gear;

[0028] Machine tool: YS3118CNC5 five-axis CNC high-speed gear hobbing machine;

[0029] Sensor: WBQ212P71;

[0030] Terminal: iTouch121A(-T) embedded information terminal;

[0031] Analog / digital converter: HTK-NDC1 Ethernet field measurement and control server;

[0032] For the automatic collection process of gear hobbing batch processing progress, please refer to figure 2 As shown, the processing starts after the extra bed is running, and the processing start and stop information in the NC program is obtained through the interface program during the processing; the actual number of pieces processed increases by 1 when the cycle is started and stopped, and the power information of this processing is analyzed and processed, and Compare with the standard power information (if the standard has not been set, the workpiece will be inspected, and if it is qualified, the power information of the processed workpiece will be set as the standard...

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Abstract

The invention provides a multi-information fusion based automatic collection method for batched numerical control workpiece machining progress. A machine tool numerical control system is connected with a computer terminal through a network cable, and machining start-stop information is read and processed through an interface program; in addition, a power sensor is introduced in between a machine tool motor and a frequency converter, the power sensor is connected with the computer terminal through an analog/digital conversion module to acquire real-time power information during machining; the power sensor acquires machining quality information during machining by communicating with a quality inspection system; progress data in the process of machining are acquired according to the machining start-stop information, the real-time power information and the machining quality information and by means of comprehensively processing the information. The method has the advantages of timely feedback, statistical accuracy, rich statistical content and the like, support is provided for improvement of management and control ability of enterprises on production fields and optimized operation of machining workshops, convenience is brought to customers to monitor executive conditions of orders anytime, and service capability for customers is improved.

Description

technical field [0001] The invention relates to the fields of machinery manufacturing, network and communication technology, and information processing technology, and belongs to information collection and signal processing methods in a manufacturing execution system, in particular to a method for automatically collecting batch workpiece numerical control processing progress based on multi-information fusion. Background technique [0002] The actual processing progress information of the workpiece in the processing workshop feeds back the completion status of the current processing task. The processing progress status of the workpiece reflects the task allocation and processing status of each machine tool in the workshop, and reflects the processing performance and efficiency of the existing equipment of the manufacturing enterprise. The processing accuracy of parts and the completion status of ordered products are the basis for mechanical manufacturing process planners and...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G05B19/18
CPCG05B19/18
Inventor 刘飞殷凯波李顺江宁俊锋曹昌黄燕秋
Owner CHONGQING UNIV
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