Short-process method for preparing high-performance sintered NdFeB magnet by utilizing sintered NdFeB oil sludge waste material

A NdFeB high-performance technology, applied in magnetic objects, recycling technology, inductance/transformer/magnet manufacturing, etc., can solve the problems of magnetic powder without magnetic properties and cannot be applied, achieve good magnetic properties, reduce powder milling The effect of energy consumption and production cost reduction

Active Publication Date: 2015-06-10
BEIJING UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although this method can be used to obtain sintered NdFeB magnetic powder from NdFeB oil slu

Method used

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  • Short-process method for preparing high-performance sintered NdFeB magnet by utilizing sintered NdFeB oil sludge waste material
  • Short-process method for preparing high-performance sintered NdFeB magnet by utilizing sintered NdFeB oil sludge waste material
  • Short-process method for preparing high-performance sintered NdFeB magnet by utilizing sintered NdFeB oil sludge waste material

Examples

Experimental program
Comparison scheme
Effect test

Example Embodiment

[0020] Example 1

[0021]Put 30ml of NdFeB sludge waste in a flask, add 450ml of distilled water, use a rotary evaporator for water bath distillation, and under vacuum conditions, step up the temperature, starting from 30 °C, and heating at 5 °C every 5min until 80 °C, wait for After the internal liquid was evaporated to dryness, the operation was repeated three times to obtain 26.42 g of distilled powder. Add 52 ml of acetone to the distilled powder, ultrasonically clean it for 3 times, then add anhydrous ethanol, ultrasonically clean it for 2 times, and the ultrasonic time is 10min each time. powder; test XRD (e.g. figure 1 shown), XRF (as shown in Table 1). Depend on figure 1 It can be seen that Fe is mainly in the powder after pretreatment 3 O 4 , Nd(CO 3 )(OH) 4 ·xH 2 O, Fe 2 Nd and Fe 2 B. The XRF results are shown in Table 1.

[0022] According to the element content in Table 1 and according to RE 2 Fe 14 B stoichiometric ratio, adding Nd before the reacti...

Example Embodiment

[0023] Example 2

[0024] Put 30ml of NdFeB sludge waste in a flask, add 450ml of distilled water, use a rotary evaporator for water bath distillation, under vacuum conditions, stepwise heating, starting from 30 °C, heating at 5 °C every 8min, until 80 °C, wait for After the internal liquid was evaporated to dryness, the operation was repeated twice to obtain 25.64 g of distilled powder. Add 51 ml of acetone to the distilled powder, ultrasonically clean it for 3 times, then add anhydrous ethanol, ultrasonically clean it once under a magnetic field, and the ultrasonic time is 12 min each time. Powder after pretreatment; test XRF, the results are shown in Table 2.

[0025] According to the element content and RE in Table 2 2 Fe 14 B stoichiometric ratio, adding Nd before the reaction 2 O 3 Make the total amount of rare earth up to 40%, add FeB to make the B content in the powder exceed 5%, CaH 2 The mass is 1.25 times the mass of the mixed powder, and the mass of CaO is Ca...

Example Embodiment

[0026] Example 3

[0027] Put 30ml of NdFeB sludge waste in a flask, add 450ml of distilled water, use a rotary evaporator for water bath distillation, under vacuum conditions, step-up heating, starting from 30 °C, heating at 5 °C every 10min, until 80 °C, wait for After the internal liquid was evaporated to dryness, the operation was repeated three times to obtain 25.26 g of distilled powder. Add 50.5 ml of acetone to the distilled powder, ultrasonically clean it for 3 times, then add absolute ethanol, and ultrasonically clean it twice for 15 minutes each time. After powder; test XRF, the results are shown in Table 3.

[0028] According to the element content and RE in Table 3 2 Fe 14 B stoichiometric ratio, adding Nd before the reaction 2 O 3 Make the total amount of rare earths reach 40%, add FeB to make the B content in the powder exceed 8%, CaH 2 The mass of the powder is 1.3 times the mass of the mixed powder, and the mass of CaO is CaH 2 0.5 times the mass. The ...

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Abstract

The invention discloses a short-process method for preparing a high-performance sintered NdFeB magnet by utilizing a sintered NdFeB oil sludge waste material, and belongs to the technical field of recycling of the sintered NdFeB oil sludge waste material. The method comprises the following steps: (1) distillation of organics in oil sludge, (2) ultrasonic washing of oil sludge powder, (3) calcium reduction and diffusion, (4) ultrasonic rinsing and drying under a magnetic field, (5) powder mixing and sintering, and the like. The short-process method has the advantages that when the sintered NdFeB oil sludge waste material is taken as a raw material, the regenerative high-performance sintered NdFeB magnet can be directly obtained; a vacuum stepped heating method is adopted in an oil sludge distillation process, so that most organics can be effectively removed; magnetic field ultrasonic treatment is adopted in an oil sludge powder washing process, so that residual organics can be effectively removed; through an addition of nanometer powder, the maximum magnetic energy product of the obtained regenerative high-performance sintered NdFeB magnet can reach 35.26 MGOe. The method is short in process, efficient, environmentally friendly, and high in rare earth recycling rate.

Description

technical field [0001] The invention belongs to the technical field of recycling sintered NdFeB sludge waste, and relates to a short-flow method for preparing high-performance sintered NdFeB magnets by using sintered NdFeB sludge waste. Background technique [0002] Compared with other magnetic materials, NdFeB magnetic materials have excellent magnetic and mechanical properties. Therefore, it is widely used in many fields such as electronic information, household appliances, medical treatment, aerospace, etc., especially plays an important role in the fields of new green energy such as energy-saving vehicles and wind power generation. The wide range of applications brings about a rapid increase in annual output, but in the production process of sintered NdFeB magnets, about 30% of the total weight of raw materials will produce NdFeB waste, including cutting blocks and sludge waste. Take China as an example: China is a major producer of NdFeB materials. In 2013, the output ...

Claims

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Application Information

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IPC IPC(8): B22F3/16B22F8/00H01F41/02H01F1/057
CPCB22F3/16B22F8/00B22F2009/001B22F2998/10B22F2999/00C22C2202/02H01F1/0577H01F41/0253C22C38/002C22C38/005C22C38/02C22C38/06C22C38/10C22C38/12C22C38/14C22C38/16C22C38/60Y02W30/50B22F3/02B22F3/10B22F9/04B22F9/20B22F2201/20B22F2202/05B22F2202/15
Inventor 岳明李萌刘卫强李现涛张东涛
Owner BEIJING UNIV OF TECH
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