Preparation technology of beta-cyclodextrin

A preparation process, cyclodextrin technology, applied in the field of β-cyclodextrin preparation process, can solve the problems affecting filtration operation, reducing starch conversion rate, reducing product yield, etc., to reduce process steps and improve starch utilization rate, the effect of improving product yield

Active Publication Date: 2015-07-08
JIANGSU OGO BIOTECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] 1) CGT enzyme is expensive, and the enzyme is added twice in the production, especially the first CGT enzyme that acts as a liquefaction viscosity reducer. The enzyme will be inactivated after 80°C and will not work in the subsequent conversion process. This will undoubtedly cause increase production cost
[0007] 2) Low-temperature liquefaction at 80°C-85°C for viscosity reduction will easily lead to uneven liquefaction, easy aging of starch, and lower conversion rate of starch. Incomplete flocculation of protein in starch will affect subsequent filtration operations. In high-temperature distillation and recovery of organic solvents, Will deepen the color of the conversion solution
At the same time, the liquefaction process needs to be operated in batches, and continuous large-scale production cannot be realized
[0008] 3) During the conversion process of β-cyclodextrin, for the existing amylopectin, neither amylase nor CGT or glucoamylase can hydrolyze the α-1, 6 glycosidic bonds, resulting in a decrease in the utilization rate of starch, and amylopectin The resulting branched macromolecular dextrin will increase the difficulty of extraction
[0009] 4) Due to the large amount of enzyme added, the color of the conversion process will be deepened, and two decolorizations are required, which will undoubtedly increase the production cost
[0010] 5) The conversion rate of starch is not high, especially the presence of branched macromolecular dextrin, which requires two crystallization operations to achieve product purity, which reduces the yield of the product
However, the main purpose of this technical solution is to produce high-purity resistant dextrin, not specifically for the production of β-cyclodextrin, and cannot solve the above-mentioned existing technical problems

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] The preparation process of β-cyclodextrin in this example adopts the above-mentioned specific implementation process, and the specific parameters are as follows:

[0042] In the first step, adopt pure starch mass content to be 84.3% cornstarch 12Kg, prepare the starch slurry that mass concentration is 20% by pure starch with warm water in the liquefaction injector, the pH value of starch slurry is adjusted to 5.8, high temperature resistance α - The amount of amylase added is 4 units per gram of pure starch; after thorough mixing, heat up to 108°C for liquefaction and jet cooking, then flash to 98°C and laminar flow for 80 minutes.

[0043]In the second step, the slurry obtained in the first step is cooled to 60°C, the amount of pullulanase added is 2.5 units per gram of pure starch, the amount of CGT enzyme added is 2.5 units per gram of pure starch, and the added weight of cyclohexane It is 3% of the dry weight of starch. After adding cyclohexane, it is fully reacted ...

Embodiment 2

[0046] The preparation process of β-cyclodextrin in this example adopts the above-mentioned specific implementation process, and the specific parameters are as follows:

[0047] In the first step, the potato starch 14.5Kg that adopts pure starch mass content to be 85.9%, is the starch slurry of 25% in terms of pure starch with warm water modulation mass concentration in liquefaction ejector, and the pH value of starch slurry is adjusted to 5.6, high temperature resistance The amount of α-amylase added is 6 units per gram of pure starch; after thorough mixing, the temperature is raised to 110°C for liquefaction, jet cooking, and then flashed to 96°C and laminar flow for 60 minutes.

[0048] In the second step, the slurry obtained in the first step is cooled to 60° C., the amount of pullulanase added is 3 units per gram of pure starch, the amount of CGT enzyme added is 4 units per gram of pure starch, and the added weight of cyclohexane It is 3% of the dry basis weight of starch...

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PUM

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Abstract

The invention relates to a preparation technology of beta-cyclodextrin. The technology comprises the following steps: carrying out starch slurry mixing to resist high temperature alpha-amylase liquefaction; adding debranching enzyme and CGT enzyme for realizing synergism; adding glucoamylase and active carbon to synchronously carry out saccharification and decoloring; and filtering, carrying out one time crystallization, and leaching to remove impurities in order to obtain purified beta-cyclodextrin. The technology has the advantages of starch conversion rate increase, one time decoloring, one time crystallization, and production efficiency improvement.

Description

technical field [0001] The invention relates to a preparation process of β-cyclodextrin, belonging to the technical field of β-cyclodextrin production. Background technique [0002] As far as the applicant knows, β-cyclodextrin is a white crystalline powder formed by linking 7 glucose units into a ring via α-1.4 glycosidic bonds. products of starch. A cavity is formed in the middle of the molecule of β-cyclodextrin. The cavity has a unique inclusion function and can form inclusion complexes with many substances, which is widely used in industry and medicine. [0003] At present, the production process of β-cyclodextrin usually adopts the following route: [0004] Starch slurry, then add CGT enzyme, adjust the pH between 7.8-8.0, heat up to about 80°C and liquefy, then cool down to 50°C-60°C; add CGT enzyme, adjust the pH value to about 9.0, and then add precipitation For organic solvents, react for 14-48 hours, add α-amylase, adjust the pH value at 6.0-6.5, raise the temp...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C12P19/20C12P19/18C12P19/16C12P19/14C12P19/04
Inventor 楼志华丁红辉周立黄如良李芬
Owner JIANGSU OGO BIOTECH
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