Metal sheet spot-welding joint impact performance test device and method

Abstract

Provided is a metal sheet spot-welding joint impact performance test device composed of an impact tester, an impact fixture, a control system, a data acquisition system, and a data processing system. When the device is used to test the impact performance of a spot-welding joint, the two ends of a test sample are respectively fixed to a movable jaw and a fixed jaw of the impact fixture, a pendulum bob is used to apply impact load to the spot-welding joint to break the spot-welding joint, the data acquisition system acquires the impact on the spot-welding joint measured by a force measuring sensor arranged between the fixed jaw and a fixed jaw support, the displacement of the free end of the test sample measured by a laser displacement sensor arranged on the side of the movable jaw and the angle of the pendulum bob, and the data processing system gives the limit load, limit load displacement, limit load impact absorption energy, total impact absorption energy, impact-time curve, displacement-time curve, speed-time curve, impact-displacement curve and impact absorption energy-time curve characterizing the impact performance of the spot-welding joint to evaluate and study the impact performance of the spot-welding joint.

Description

technical field [0001] The invention relates to welding technology, in particular to a device and method for testing the impact performance of spot welded joints of thin metal plates. Background technique [0002] The spot welding connection process of metal sheets is widely used in the field of automobile manufacturing. The connection strength of spot welding joints directly affects the safety and service life of the automobile body, and is an important indicator for evaluating the safety performance of automobiles. In the past, the static method was mainly used to test the strength of spot welded joints, that is, to apply quasi-static tension to various spot welded samples such as tensile shear, cross tensile or tensile peeling, to obtain the maximum load when the spot welded joint is damaged Capability (ultimate load), deformation (displacement) and absorbed energy of the sample at the moment corresponding to the ultimate load, failure mode of solder joint (welding nugget...

AI Technical Summary

Problems solved by technology

This kind of testing machine does not directly measure the impact force, but uses the support reaction force measured by four force-measuring units to obtain the impact force through conversion. Due to the complex structure of the force-measuring circuit and many intermediate conversion links, it affects the accuracy of the impact force measurement results.

In addition, the double pendulum scheme is adopted, the structure of the testing machine is complex, and there are sample size errors and installation errors, which may easily cause the impact contact between the active pendulum and the driven pendulum to occur at the upper or lower part of the driven pendulum, affecting the impact. The transfer of energy also affects the accuracy of the measurement

Furthermore, special forming equipment is required to make "Z" shaped samples

Images