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Nanocrystalline microsphere additive and preparation method thereof

A technology of nanocrystalline microspheres and additives, which is applied in the direction of electrodes, grain processing, electrolysis, etc., can solve the problems affecting the dispersion effect of powder pulverizers, manufacturing difficulties, and unreasonable design of grinding chambers, etc., to increase the apparent surface area , Increase product output and achieve the effect of increasing production targets

Active Publication Date: 2017-07-28
GUANGXI NON FERROUS METALS GROUP HUIYUANMENGYE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the unreasonable design of the grinding chamber, the grinding media (beads) are irregularly gathered at the slurry outlet of the grinding chamber, which cannot give full play to the full performance of the microbeads and affects the dispersion effect of the powder pulverizer.
[0005] The bead mill used in the existing preparation process of nanocrystalline microsphere additives has a precise screen, its function is to make the slurry flow out from the screen, and the grinding beads are blocked by the screen and continue to flow in the chamber. work, but the bead mill has requirements for the gap of the screen, and the gap must not be larger than half of the average diameter of the grinding medium (beads). Due to the advancement of technology, the particle size of the grinding medium is getting smaller and smaller, and there are already 0.015mm Beads, the uniform gap of the screen is only 0.007mm, which is very difficult to manufacture, difficult to use and maintain. If finer beads continue to appear, the screen structure will not be realized
As of today, the above deficiencies have not been resolved
In addition, the existing nanocrystalline microsphere additive preparation process is single-tank (barrel) circular grinding during grinding, which cannot be continuously fed and output. Only one groove (barrel) that passes the grinding can be discharged to the next barrel. (groove) milling with lower output and wider particle size distribution of the abrasive

Method used

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preparation example Construction

[0031] figure 1 The process flow chart of the preparation process of the nanocrystalline microsphere additive of the present invention.

[0032] The preparation process flowchart of the nanocrystalline microsphere additive provided by the invention comprises the following steps:

[0033] Step S1, put one or several kinds of manganese oxides, industrial water, and dispersants with a predetermined weight percentage into the mixing tank and stir for 30 to 60 minutes to form a uniform slurry dispersion; the prepared slurry dispersion has a weight percentage of The content is 10%-30%, and the concentration of dispersant is 0.1-1.0mg / l.

[0034] Step S2, the slurry dispersion is transported to the bead mill by the first pump for grinding; the motor power of the bead mill is 55KW, the power of the first pump is 4KW, the grinding medium is zirconia beads, and the zirconia The particle size of the beads is 0.5mm-2.0mm, and the filling rate is 60%-80%.

[0035] Step S3, the slurry di...

Embodiment 1

[0039] figure 2 It is a schematic diagram of the structure of the nano-bead milling system in the embodiment of the present invention; Figure 4 It is a schematic structural diagram of a bead mill in an embodiment of the present invention.

[0040] See figure 2 and Figure 4, The nano-bead mill system used in this embodiment is composed of a nano-bead mill 1, a high-speed centrifugal separator 2, a central controller 3, a pipeline 9, a first pump 51 and a stirring tank 4.

[0041] The nano-bead mill 1 adopts a screenless design, including a grinding cylinder 10. The grinding cylinder 10 is equipped with a main shaft 11, a centrifugal separation disc 12, and 10-15 pieces are connected to the main shaft 11 at a certain inclination, and have round holes of different apertures. The stirring impeller 13; the centrifugal separation disc 12 is set on the main shaft 11 of the inner tail of the grinding cylinder 10, replacing the screen of the existing bead mill to separate the gr...

Embodiment 2

[0048] image 3 It is a schematic diagram of the structure of the nano-bead milling system in another embodiment of the present invention; Figure 4 It is a schematic structural diagram of the nano bead mill in the embodiment of the present invention.

[0049] See image 3 and Figure 4 , the nano-bead milling system provided by the present invention includes a stirring tank 4, a bead mill 1, a first pump 51 and a second pump 52, the outlet of the stirring tank 4 is connected to the inlet of the first pump 51 through a pipeline 9, and the first The outlet of the pump 51 is connected to the inlet 17 of the bead mill 1 through the pipeline 9, the outlet 18 of the bead mill 1 is connected to the inlet of the second pump 52 through the pipeline 9, and the outlet of the second pump 52 is connected to the stirring tank through the pipeline 9. The inlet of tank 4 is connected.

[0050] The nano-bead mill 1 adopts a screenless design. In the present embodiment, preferably, it incl...

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Abstract

The invention discloses a nanocrystalline microsphere additive and a preparation method thereof. The preparation method comprises the following steps: (1) putting one or more manganese oxides, industrial water, and a dispersant in a predetermined weight percentage into a mixing tank for Stir for 30 to 60 minutes to form a uniform slurry dispersion; (2) transport the slurry dispersion to a bead mill through the first pump for grinding; (3) grind the slurry through the bead mill The slurry dispersion is conveyed through the pipeline and the first pump and enters the bead mill again for cyclic grinding; (4) repeating step (3), until the particle size of the slurry dispersion reaches a predetermined range, stop grinding; ( 5) The slurry dispersion reaching the predetermined particle size is the nanocrystalline microsphere additive mother liquor, and the nanocrystalline microsphere additive mother liquor is diluted and dispersed to prepare the nanocrystalline microsphere additive. The preparation method of the present invention can carry out circular grinding and continuous feeding of the slurry dispersion, and the nano-bead mill adopted can be designed without a screen, which solves the problem that the existing bead mill system cannot meet the requirement that the powder grinding particle size reaches nanometer level, Moreover, the technical problems of continuous feeding production and low output are not possible.

Description

technical field [0001] The invention belongs to the field of nano-powder milling and dispersing, and in particular relates to a nano-crystalline microsphere additive and a preparation method thereof. Background technique [0002] Nanotechnology is an important technical field in the development of science and technology today. Nanotechnology will create another wave of technological innovation and industrial revolution, and its application fields are very extensive, covering the electronics industry, optoelectronics industry, medical biochemical industry and basic industries. Regardless of the field of application, nanoscale materials are required. How to obtain nano-scale powder has become a joint research topic among production, learning and research. [0003] Due to various factors such as small market capacity and high entry threshold, the electrolytic manganese dioxide industry is less affected by the international and domestic economic crisis, and the relative declin...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C25B1/21C25B11/04B02C21/00
Inventor 陈奇志黄映恒万维华王绍立韦国柱方皓史磊陆宾贾艳桦曾德超周维莫静华苏广源何敏廖弢冯亮
Owner GUANGXI NON FERROUS METALS GROUP HUIYUANMENGYE
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