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Baffeta low-temperature neutral-approaching bleaching method

A cotton fabric, near-neutral technology, applied in the field of pre-processing of textiles, can solve the problems of fiber damage, heavy burden of wastewater treatment, high energy consumption, etc., and achieve the effect of high accuracy and strong reliability

Inactive Publication Date: 2015-11-04
JIANGSU LIANFA TEXTILE +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The conventional bleaching process of cotton fabrics usually uses hydrogen peroxide (H 2 o 2 ) as an oxidizing agent for bleaching, which has the disadvantages of high energy consumption, heavy wastewater treatment burden, and serious fiber damage

Method used

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  • Baffeta low-temperature neutral-approaching bleaching method
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0018] Example 1: TBCC / H 2 o 2 / NaHCO 3 Central combination design of system for cotton fabric bleaching experiment

[0019] Select the concentration of TBCC ([TBCC]), NaHCO 3 concentration ([NaHCO 3 ]), bleaching temperature (T), and bleaching time (t) are controllable variables. Each controllable variable is assigned five usage levels, and the usage levels of each variable are coded as: the lowest and highest level "±2", the high and low level "±1" and the center level "0", corresponding to the actual usage level As shown in Table 1:

[0020] Table 1 Controllable variables and dosage levels of the optimization model

[0021]

[0022] According to the four controllable variables and dosage levels shown in Table 1, the number of experiments (N) required to construct the optimization model can be calculated by the following formula:

[0023] N=2 n +2n+C

[0024] Among them: n is the number of controllable variables; 2 n is the number of factorial experimental point...

Embodiment 2

[0027] Example 2: TBCC / H 2 o 2 / NaHCO 3 Preparation of system and bleaching process of cotton fabric

[0028] According to the dosage levels of the variables in each experimental group shown in Table 2, a certain amount of TBCC and H 2 o 2 Add in a molar ratio of 1:1.2 to contain enough NaHCO 3 In the aqueous solution, prepare TBCC / H 2 o 2 / NaHCO 3 system; among them, NaHCO 3 Molarity higher than that of H 2 o 2 , and H 2 o 2 The molar mass of TBCC is higher than that of TBCC, the purpose is to ensure the complete reaction of TBCC; in addition, add 1g / L wetting agent and 1g / L oxygen bleaching stabilizer to the system. Put pure cotton fabric gray cloth in TBCC / H at a bath ratio of 15:1 2 o 2 / NaHCO 3 In the system, bleach at a specified temperature for a certain period of time. After the bleaching is finished, the bleached cotton fabric is washed and dried, and the whiteness value is tested (see Table 2). It should be noted that each group of experiments must b...

Embodiment 3

[0029] Embodiment 3: Construction of quadratic model

[0030] Select the quadratic model in response surface analysis as follows:

[0031] WI=A+P 1 x 1 +P 2 x 2 +P 3 x 3 +P 4 x 4 +P 12 x 1 x 2 +P 13 x 1 x 3 +P 14 x 1 x 4 +P 23 x 2 x 3 +P 24 x 2 x 4 +

[0032] P 34 x 3 x 4 +P 11 x 12 +P 22 x 2 2 +P 33 x 3 2 +P 44 x 4 2

[0033] Among them: A is a constant, X 1 …X 4 is the model variable, P 1 …P 44 is the model term coefficient.

[0034] The 30 groups of experimental data in Table 2 were used for regression operation and variance analysis on the above quadratic model, and the results are shown in Table 3.

[0035] Table 3 Response surface quadratic model variance analysis table

[0036] source of variation

sum of square

degrees of freedom

mean square

F value

p-value

Model

l381.61

14

27.26

18.48

<0.0001*

X 1

145.83

1

145.83

98.89

<0.0001*

X 2

0...

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PUM

PropertyMeasurementUnit
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Abstract

The invention discloses a baffeta low-temperature neutral-approaching bleaching method and belongs to the field of preprocessing of textiles. According to the method, TBCC and H2O2 with the molar ratio of 1: 1.2 are compounded with enough NaHCO3, and a baffeta low-temperature neutral-approaching bleaching system is prepared; a model for optimizing the baffeta bleaching performance of the TBCC / H2O2 / NaHCO3 system is established through the response surface analysis method of the statistics and the center composite design, and the model has two main functions of accurately predicting the whiteness value of the TBCC / H2O2 / NaHCO3 system to bleached baffeta under the set technological conditions and accurately predicting the technological conditions, needed for reaching a target whiteness value, of the TBCC / H2O2 / NaHCO3 system to baffeta bleaching.

Description

technical field [0001] The invention relates to a low-temperature near-neutral bleaching method for cotton fabrics, which belongs to the field of pretreatment processing of textiles. Background technique [0002] Cotton fabrics need to be bleached before dyeing and finishing to remove natural pigment impurities in cotton fibers. The conventional bleaching process of cotton fabrics usually uses hydrogen peroxide (H 2 o 2 ) as an oxidant for bleaching has the disadvantages of high energy consumption, heavy waste water treatment burden, and serious fiber damage. The bleach activator N-[4-(triethylammoniummethylene)benzoyl]caprolactam chloride (TBCC) can react with H in near-neutral aqueous solution 2 o 2 In situ, more active 4-(triethylammoniummethylene) peroxybenzoic acid is generated, which can quickly and efficiently bleach cotton fabrics at low temperatures. [0003] At present, because the bleaching performance of the bleaching system is affected by many factors, when...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D06L3/06D06L3/02D06L4/12D06L4/13D06L4/27
Inventor 许长海于拥军唐文君姚金龙向中林杜金梅孙昌钱晓红陈森孙月玲
Owner JIANGSU LIANFA TEXTILE