Thermal hydrolysis pretreatment device and process for sludge with high solid content based on anaerobic digestion

A pretreatment device, anaerobic digestion technology, applied in the direction of sludge treatment, biological sludge treatment, pyrolysis treatment of sludge, etc., can solve the problems of long sludge residence time, low treatment efficiency, long residence time, etc., to achieve Good heating effect, high solid content rate of incoming mud and low construction cost

Active Publication Date: 2015-11-25
广州市净水有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Due to the common shortcomings of traditional anaerobic digestion, such as low digestion rate, long residence time (20~30d), low treatment efficiency (volatile solids (VS) removal rate of 30%~40%), etc., in order to improve this situation, in recent years A lot of research has been done on the process of anaerobic digestion of sludge
[0004] Studies have

Method used

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  • Thermal hydrolysis pretreatment device and process for sludge with high solid content based on anaerobic digestion
  • Thermal hydrolysis pretreatment device and process for sludge with high solid content based on anaerobic digestion
  • Thermal hydrolysis pretreatment device and process for sludge with high solid content based on anaerobic digestion

Examples

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Example

[0062] Application case 1:

[0063] A sewage treatment plant in a certain city has a treatment scale of 100,000 t / d, a sludge (solid content of 20%) production rate of 50 t / d, and a dry sludge organic matter content of about 40%. If anaerobic digestion is carried out directly, according to the relevant domestic engineering examples, the gas production is almost 0; if the high-efficiency thermal hydrolysis pretreatment process of the present invention is used for anaerobic digestion pretreatment, the entire hydrolysis process and subsequent anaerobic insulation will consume 170℃ steam in total About 10000t / d, equivalent to biogas (CH 4 Content 60~65%) The demand is about 1300m 3 / d, and the gas production of anaerobic digestion after hydrolysis is expected to be 1700m 3 / d, the biogas supply-demand ratio is 1.31, and the remaining biogas product volume is 400m 3 / d.

Example

[0064] Application case 2:

[0065] A sewage treatment plant in a city has a treatment scale of 200,000 t / d, a sludge (solid content of 20%) yield of 100 t / d, and a dry sludge organic matter content of about 50%. If anaerobic digestion is carried out directly, according to the relevant domestic engineering examples, the gas output is about 1000m 3 / d; If the high-efficiency thermal hydrolysis pretreatment process of the present invention is used for anaerobic digestion pretreatment, the entire hydrolysis process and subsequent anaerobic heat preservation will consume 170°C steam totaling about 18,000t / d, which is equivalent to biogas (CH 4 Content 60~65%) The demand is about 2000m 3 / d, and the gas output of anaerobic digestion after hydrolysis is expected to be 5000m 3 / d, the biogas supply-demand ratio is 2.5, and the remaining biogas product volume is 3000m 3 / d.

Example

[0066] Application case 3:

[0067] A sewage treatment plant in a city has a processing scale of 400,000 t / d, a sludge (solid content of 20%) yield rate of 200 t / d, and a dry sludge organic matter content of about 60%. If anaerobic digestion is carried out directly, according to the relevant domestic engineering examples, the gas output is about 5500m 3 / d; If the high-efficiency thermal hydrolysis pretreatment process of the present invention is used for anaerobic digestion pretreatment, the entire hydrolysis process and subsequent anaerobic heat preservation will consume 170°C steam totaling about 32000t / d, which is equivalent to biogas (CH 4 Content 60~65%) The demand is about 3200m 3 / d, and the gas production of anaerobic digestion after hydrolysis is estimated to be 12000m 3 / d, the biogas supply-demand ratio is 3.75, and the remaining biogas product volume is 8800m 3 / d.

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Abstract

The invention provides a thermal hydrolysis pretreatment process device for sludge with high solid content based on anaerobic digestion. The device comprises a preheating kettle, a reaction kettle and a pressure-relief kettle which are each provided with a stirring unit, and a steam supply system used for supplying steam. The device is characterized in that steam inlets (8, 15) of the preheating kettle and the reaction kettle are arranged close to the lower of side walls, wherein steam distributors in the kettles are annular wall-adhered tubes with holes which are provided with a high-temperature resistant filtering layer for preventing blockage; the pressure-relief kettle is a flash evaporation kettle with a tank body provided with a water-cooling interlayer, wherein opening time and flow rate of water in the water-cooling interlayer are controlled through a temperature-detection and flow-control interlocking unit, and a reflux-steam pipeline of the pressure-relief kettle and a straight-through pipeline of the steam supply system are in parallel connection and maintains a communication state; and stirring blades of the stirring units in the preheating kettle and the reaction kettle are of a screw coiled shape consistent with rotating direction. The thermal hydrolysis pretreatment process device provided by the invention can improve gas productivity and treatment capacity of anaerobic digestion for the sludge to the greatest extent, and reduces construction cost and operation cost; meanwhile, solid content of treatable sludge is high (12% to 15%), and content range of organic matters is broad (60% to 35%).

Description

technical field [0001] The invention relates to a thermal hydrolysis pretreatment device for high-solid sludge based on anaerobic digestion. The invention also relates to the thermal hydrolysis pretreatment process of high-solid sludge based on anaerobic digestion by using the device. Background technique [0002] The main sludge disposal methods at home and abroad include landfill, incineration, composting, and anaerobic digestion. Due to the poor shear strength of sludge, high moisture content and organic matter content, landfill not only occupies a large amount of land resources, but also causes leachate problems, and is being gradually restricted and banned; Due to the problem of secondary pollution, its large-scale promotion and application is very difficult; anaerobic digestion has become the first mainstream technology in the world because of its dual functions of recovering potential energy and reducing environmental hazards. [0003] Due to the common shortcomings...

Claims

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Application Information

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IPC IPC(8): C02F11/10C02F11/04
CPCY02E50/30Y02W10/20
Inventor 肖先念李碧清唐霞王世达罗刚朱蕾郭娟
Owner 广州市净水有限公司
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